+ Cibus Industries’ approach to moringa leaf chaff cutting begins with the understanding that achieving uniform particle size and preserving delicate nutrients are the cornerstones of producing superior moringa powders, teas, and extracts. Our engineering team integrates advanced computational blade-geometry modelling, low-shear feed-tray design, and adaptive rotor-speed control to maintain a tight ±1 mm chaff size distribution across fluctuating leaf moisture contents, stem stiffness variations, and diverse harvest conditions. Each cutter is meticulously calibrated - adjusting blade tilt angles, feed-rate sensor thresholds, and safety-interlock placements - to seamlessly align with your facility’s material-flow rates, spatial constraints, and operator ergonomics, ensuring both consistent throughput and maximum nutrient retention. +
+ ++ + At Cibus, precise chaffing transcends mere cutting – it establishes the very foundation for nutrient-dense moringa products. + +
+ ++ In comprehensive quality trials, we process fresh-harvested, semi-wilted, and oven-preconditioned leaves to rigorously evaluate particle-size distribution, residual moisture levels, and cellular integrity under actual production rhythms. By logging operator handling feedback, vibration profiles, and power-draw metrics throughout extended multi-shift runs, we validate that each cutter achieves up to 70% reduction in manual labor, sustains continuous throughput without clogging or feed interruptions, and enhances total extract yield through minimized cellular rupture. These real-world refinements guarantee a robust, high-speed cutter capable of supporting both small-batch specialty operations and large-scale industrial moringa processing. +
+ ++ The Moringa Leaf Chaff Cutter’s core is driven by a high-torque, low-vibration rotor assembly supported on sealed, precision-engineered bearings that minimize heat build-up and maintenance intervals. Blade geometry is manufactured from hardened, food-grade stainless steel and mounted on an adjustable pitch assembly to fine-tune cut profiles for leaf toughness and moisture. Automated feed-rate detection via optical sensors regulates hopper gate position and rotor speed to maintain ±1 mm particle-size consistency, even as leaf throughput varies. Integrated dust extraction ports and downward discharge chutes are positioned to optimize material flow while preserving leaf integrity and preventing carry-back. All wetted components are designed for rapid dismantling and CIP cleaning, reducing cleaning cycles by up to 30%, and extend service life through corrosion-resistant finishes and modular wear parts. +
+ `, + images: [ + "/assets/img/product-details/water/1.webp", + "/assets/img/product-details/water/2.webp", + "/assets/img/product-details/water/3.webp", + "/assets/img/product-details/water/4.webp" + ], + delay: ".7s", + }, + { + id: 2, + slug: "coconut-cutter", + bannerImage: "/assets/img/product-details/water/water-processing-banner.webp", + bigImage: "/assets/img/product-details/water/big-img.webp", + image: "/assets/img/products/coconut-water.webp", + icon: "/assets/img/products/icon-6.webp", + number: "08", + title: "Coconut Cutter", + para: "High-speed, precision-driven coconut cutting solutions designed for uniform sectioning, improved efficiency, and minimal kernel damage in processing lines.", + description: ` ++ Cibus Industries’ Coconut Cutter addresses the critical need for accurate, high-speed sectioning of whole coconuts into halves or quarters — a process that underpins uniform downstream drying, deshelling, and extraction. Our design combines CNC-machined stainless-steel blades, servo-driven carriage systems, and adjustable guide rails to deliver precise cuts across a broad size range (50–120 mm diameter) at throughputs of 300 - 1500 nuts per hour. Each unit is custom-configured: blade clearance, carriage velocity, and cutting angles are calibrated to your facility’s power profile, spatial constraints, and operator workflow, ensuring consistent output and minimal kernel damage. +
+ ++ + At Cibus, precision cutting is more than a mechanical action — it’s the first step in guaranteeing consistent product quality throughout your entire coconut processing line. + +
+ ++ In comprehensive field trials, we test the cutter with varied coconut maturities — from tender green coconuts to fully hardened mature nuts — to refine our design against real-world variables. We record portion accuracy, kernel bruise rates, cycle times, and operator handling feedback under continuous, multi-shift operations. These evaluations validate that our cutter achieves over 60% reduction in manual slicing labor, maintains near-zero kernel breakage, and delivers steady throughput without adjustments. +
+ ++ The cutter’s advanced control system integrates seamlessly with plant automation networks, offering operators intuitive touchscreen interfaces for real-time monitoring and adjustment of cutting parameters. Features such as automated blade sharpening alerts, programmable cut profiles, and safety interlocks enhance operational reliability and worker protection. Constructed with hygienic materials and designed for easy tool-less blade replacement, the machine minimizes maintenance downtime and supports compliance with stringent food safety standards. This combination of precision engineering and intelligent controls makes the Cibus Coconut Cutter a pivotal component for maximizing production efficiency while safeguarding kernel integrity throughout the processing chain. +
+ `, + images: [ + "/assets/img/product-details/water/1.webp", + "/assets/img/product-details/water/2.webp", + "/assets/img/product-details/water/3.webp", + "/assets/img/product-details/water/4.webp" + ], + delay: ".8s", + }, + { + id: 3, + slug: "desiccated-coconut-cooler", + bannerImage: "/assets/img/product-details/water/water-processing-banner.webp", + bigImage: "/assets/img/product-details/water/big-img.webp", + image: "/assets/img/products/coconut-water.webp", + icon: "/assets/img/products/icon-6.webp", + number: "09", + title: "Desiccated Coconut Cooler", + para: "Engineered for rapid cooling of dried coconut flakes while preserving quality, texture, and food safety with energy-efficient, hygienic design.", + description: ` ++ Cibus Industries’ Desiccated Coconut Cooler is engineered to rapidly reduce the temperature of freshly dried coconut flakes while maintaining optimal moisture balance and preventing microbial proliferation. Our design integrates a multi-zone controlled-airflow tunnel, precision thermal sensors, and a closed-loop moisture-feedback system to deliver uniform cooling at capacities up to 1,200 kg/hr. Each cooler’s air-duct geometry, HEPA-filtered intake, and variable-speed exhaust fans are calibrated to your plant’s flake output, ambient conditions, and sanitation standards. A hygienic stainless-steel frame and quick-release access panels facilitate seamless CIP cycles, while energy-efficient EC motors and regenerative airflow recovery reduce power consumption by up to 15%. +
+ ++ + At Cibus, cooling is more than a downstream step — it’s the final safeguard for preserving flake quality, texture, and food safety. + +
+ ++ In comprehensive factory trials, we monitor core and surface temperatures, moisture gradients, and flake cohesion across the entire bed depth under continuous production cycles. Advanced data logging captures temperature uniformity, moisture rebound rates, and airflow distribution to verify ±2 °C consistency, <1% moisture reabsorption, and zero flake clumping. Shock-cooling tests confirm rapid transition from dryer exit to packaging line without condensation or microbial risk. These real-world validations demonstrate a 50% reduction in total cooling time compared to ambient-air methods and support uninterrupted, high-throughput operations even in humid environments. +
+ ++ The Cooler features an intuitive control system that integrates with plant-wide SCADA networks, enabling real-time monitoring and automated adjustments for airflow, temperature, and humidity based on product load and ambient conditions. Modular design elements, including quick-disconnect air ducts and washable HEPA filters, facilitate rapid maintenance and prolong operational uptime. The cooler’s robust construction utilizes food-grade stainless steel with sanitary finishes to meet the strictest hygiene standards, while its compact footprint and scalable architecture allow seamless integration into existing processing lines or new turnkey installations. Together, these design innovations ensure the Cibus Desiccated Coconut Cooler delivers consistent, energy-efficient cooling that enhances product shelf life and quality while maximizing plant productivity. +
+ `, + images: [ + "/assets/img/product-details/water/1.webp", + "/assets/img/product-details/water/2.webp", + "/assets/img/product-details/water/3.webp", + "/assets/img/product-details/water/4.webp" + ], + delay: ".9s", + }, + { + id: 4, + slug: "belt-conveyor", + bannerImage: "/assets/img/product-details/water/water-processing-banner.webp", + bigImage: "/assets/img/product-details/water/big-img.webp", + image: "/assets/img/products/coconut-water.webp", + icon: "/assets/img/products/icon-6.webp", + number: "10", + title: "Belt Conveyor", + para: "Reliable, food-grade belt conveyor systems engineered for smooth material flow, hygiene compliance, and seamless integration into processing lines.", + description: ` ++ Cibus Industries’ Belt Conveyor systems are engineered to serve as the circulatory backbone of your turnkey processing line — gently yet reliably transporting raw coconuts, moringa leaves, spices, or desiccated coconut flakes from one operation to the next. Our conveyors feature food-grade modular belting, stainless-steel sanitary frames, and variable-frequency drives (VFDs) to precisely regulate speed, tension, and material flow. Every conveyor is custom-designed for your facility’s unique footprint, incline requirements, and throughput targets, with capacities ranging from 200 kg/hr for gentle leaf handling up to 5 tph for high-volume coconut or spice transfers. To ensure seamless integration, we meticulously engineer side rails, ingress/egress chutes, and cleaning access points that conform to your hygiene standards and ergonomic workflows, all while balancing minimal power draw and ease of maintenance. +
+ ++ + At Cibus, conveyor design transcends simple material movement — it’s about harmonizing every processing stage through reliable, programmable flow control. + +
+ ++ In rigorous performance trials, we simulate full load profiles across multiple belt lengths and incline angles, measuring belt slippage, material accumulation, and drive-motor thermal behavior under continuous, multi-shift operation. We benchmark conveyor throughput consistency, tracking deviations below ±2% even with mixed loads of whole coconuts and fine spice particulates. Sanitary design validations include wash-down cycles adhering to CIP protocols, where we assess water penetration, drainage efficiency, and corrosion resistance. Operator safety drills and emergency-stop response tests confirm <0.5 sec activation times, while vibration and noise measurements ensure compliance with occupational health limits. These real-world validations guarantee that our conveyors deliver uninterrupted, precision-timed throughput — eliminating bottlenecks, reducing manual handling, and safeguarding product integrity throughout the production sequence. +
+ ++ Cibus Belt Conveyor systems are engineered for durability and ease of maintenance, with modular components and quick-release mechanisms that enable rapid cleaning and belt replacement to minimize downtime. Our conveyors are equipped with advanced sensors for belt alignment monitoring, load detection, and automated speed adjustments to optimize material flow in real time. Safety features include integrated emergency stop circuits, guarded pinch points, and ergonomic access points to support operator well-being and compliance with workplace safety standards. The systems are designed for seamless integration within a plant’s automation infrastructure, offering full compatibility with PLC and SCADA systems for centralized monitoring, fault diagnostics, and preventive maintenance scheduling — ensuring reliable, efficient material conveyance that supports high-throughput, hygienic production environments. +
+ ++ This comprehensive approach ensures your Cibus Belt Conveyor system not only meets immediate throughput and sanitary requirements but also evolves with future line expansions — delivering sustained efficiency, reliability, and return on investment. +
+ `, + images: [ + "/assets/img/product-details/water/1.webp", + "/assets/img/product-details/water/2.webp", + "/assets/img/product-details/water/3.webp", + "/assets/img/product-details/water/4.webp" + ], + delay: "1s", + }, + { + id: 5, + slug: "coconut-lump-breaker", + bannerImage: "/assets/img/product-details/water/water-processing-banner.webp", + bigImage: "/assets/img/product-details/water/big-img.webp", + image: "/assets/img/products/coconut-water.webp", + icon: "/assets/img/products/icon-6.webp", + number: "11", + title: "Coconut Lump Breaker", + para: "Engineered for efficient lump reduction, delivering uniform fragment sizes while preserving material integrity and streamlining coconut processing workflows.", + description: ` ++ Cibus Industries’ Coconut Lump Breaker is engineered to tackle one of the most persistent bottlenecks in coconut processing - breaking down compacted coir lumps, shell clusters, and hardened waste into uniformly sized fragments without generating excessive fines. Our design leverages high-torque, variable-speed flail rotors, adjustable impact plates, and vibration-isolating mounts to deliver controlled size reduction at throughputs up to 2 tonnes per hour. Each breaker is meticulously configured for your feed material characteristics - lump density, moisture content, and initial particle size distribution - enabling precise tuning of rotor speed, rotor-to-anvil clearance, and feeding rate to optimize energy consumption and minimize material degradation. The robust, food-grade stainless-steel construction, combined with quick-access safety hatches and hygienic seals, ensures that both processed shell fragments and byproduct fibers remain free from contamination, while facilitating efficient clean-in-place (CIP) cycles. +
+ ++ + “At Cibus, lump breaking is more than mechanical force - it’s about preserving material integrity, reducing dust, and streamlining downstream milling and extraction.” + +
+ ++ In comprehensive quality trials, we subject the lump breaker to challenging real-world conditions, processing a variety of coconut byproduct batches - from freshly peeled husk clumps to semi-dried coir blocks. We record detailed metrics on output particle-size distribution, quantifying the percentage of fragments within target size ranges (±5 mm tolerance) and tracking fines generation below 1 mm. Simultaneously, we monitor throughput stability, rotor power draw, and frame vibration under continuous, multi-shift operations. Sanitary performance is validated through CIP cycle time trials, measuring wash-water penetration, residual fiber retention, and quick-release latch functionality. Noise and dust emissions are assessed against industry standards, ensuring compliance with occupational health regulations. These real-world validations confirm that Cibus Lump Breakers achieve a 40% reduction in downtime compared to batch-style crushers, maintain consistent fragment size distribution, and enable seamless integration into fully automated extraction lines. +
+ ++ In addition to its robust size-reduction capabilities, the Coconut Lump Breaker incorporates an intuitive control interface and precision-adjustment features that simplify operation and maintenance. The variable-speed drive allows seamless tuning of rotor RPM to match changing lump characteristics, while automated feed-rate detection ensures steady throughput without manual intervention. Hygienic design elements - including welded stainless-steel panels, sanitary quick-release hatches, and integrated CIP spray nozzles - facilitate rapid cleaning cycles and minimize contamination risks. Structural vibration isolators and precision-machined bearings reduce noise and mechanical wear, extending component life and cutting unscheduled downtime. Together, these technical advances make the Cibus Coconut Lump Breaker a versatile, reliable solution for transforming raw coconut byproducts into uniform fragments, ready for efficient downstream milling, extraction, or value-added coir applications. +
+ `, + images: [ + "/assets/img/product-details/water/1.webp", + "/assets/img/product-details/water/2.webp", + "/assets/img/product-details/water/3.webp", + "/assets/img/product-details/water/4.webp" + ], + delay: "1s", + }, + { + id: 6, + slug: "storage-pre-washing", + bannerImage: "/assets/img/product-details/water/water-processing-banner.webp", + bigImage: "/assets/img/product-details/water/big-img.webp", + image: "/assets/img/products/coconut-water.webp", + icon: "/assets/img/products/icon-6.webp", + number: "12", + title: "Storage & Pre Washing", + para: "Cibus Industries’ Storage & Pre Washing systems combine hygienic stainless-steel bulk storage with automated water-jet rinsing to prepare raw coconuts, moringa leaves, or spices for primary processing.", + description: ` ++ Cibus Industries’ Storage & Pre Washing systems combine hygienic stainless-steel bulk storage with automated water-jet rinsing to prepare raw coconuts, moringa leaves, or spices for primary processing. Designed to accommodate capacities from 500 kilograms up to 10 tonnes per hour, these systems feature engineered overflow protection, variable-flow nozzles, recirculation pumps, and CIP (Clean-In-Place) cycles to ensure maximum surface cleanliness while minimizing water usage. The tanks and hoppers incorporate food-grade finishes and sanitary valves to meet stringent hygiene standards, while integrated level sensors provide real-time monitoring of feedstock volumes to optimize process flow and avoid bottlenecks. +
+ ++ + “Effective pre-washing is the critical first barrier against contaminants, setting the foundation for safe, food-grade quality production.” + +
+ ++ In real-world performance trials, the system is tested with heavily soiled coconuts and dusty moringa leaves under continuous operation. Metrics such as wash-water turbidity, residual soil percentages, turbidity levels, and water reuse rates are carefully monitored. These tests consistently demonstrate over 95% surface cleanliness efficiency and up to 30% water savings achieved through recirculation and optimized nozzle design. Additionally, the system’s modular design allows easy integration with water treatment facilities and automation controls for seamless operation. +
+ ++ The Cibus Storage & Pre Washing solution is engineered with robust plumbing, durable pumps, and automated dosing systems to maintain stable rinse quality and comply with environmental discharge regulations. Adjustable spray cycles and protected overflow channels prevent cross-contamination risk while conserving water and energy. +
+ ++ Designed for easy cleaning and maintenance, hygienic CIP systems and quick-disconnect fittings streamline cleaning routines, reducing downtime and labor. +
+ ++ This advanced system supports continuous, hygienic feedstock preparation, improving downstream process efficiency, product quality, and plant sanitation. +
+ `, + images: [ + "/assets/img/product-details/water/1.webp", + "/assets/img/product-details/water/2.webp", + "/assets/img/product-details/water/3.webp", + "/assets/img/product-details/water/4.webp" + ], + delay: "1s", + }, + { + id: 7, + slug: "regulated-feed-control-system", + bannerImage: "/assets/img/product-details/water/water-processing-banner.webp", + bigImage: "/assets/img/product-details/water/big-img.webp", + image: "/assets/img/products/coconut-water.webp", + icon: "/assets/img/products/icon-6.webp", + number: "13", + title: "Regulated Feed Control System", + para: "Cibus Industries’ Regulated Feed Control System is engineered to precisely meter raw materials such as coconut flakes, moringa leaves, or spices into grinders, dryers, and cutters, ensuring consistent product quality and process stability.", + description: ` ++ Cibus Industries’ Regulated Feed Control System is engineered to precisely meter raw materials such as coconut flakes, moringa leaves, or spices into grinders, dryers, and cutters, ensuring consistent product quality and process stability. The system utilizes high-accuracy load-cell scales in combination with variable-frequency drives (VFDs) governing belt speeds or vibratory feeders to maintain feed rates within a tight ±2% tolerance. Capacities range from 100 kilograms per hour up to 3 tonnes per hour, adaptable to both small-batch artisanal processors and large-scale industrial plants. Customizable recipes can be programmed via intuitive touchscreen HMIs, allowing rapid changeovers between different feedstocks and operational parameters without stopping the production line. +
+ ++ + “In the Cibus Regulated Feed Control System, precision feeding forms the backbone of smooth, repeatable processing and premium end product quality.” + +
+ ++ During extensive validation trials, the system is challenged with a variety of feed materials differing in granulation, moisture content, and bulk density. Continuous real-time measurement of mass flow, scale drift, and setpoint response ensures that feed rate adjustments occur within seconds, minimizing deviations and eliminating surge or starvation conditions. Operator feedback is incorporated to evaluate ease of calibration, fault detection, and manual override functions. These trials confirm the system’s capability to provide stable, automated feeding that reduces waste and ensures uniform drying, grinding, or extraction performance downstream. +
+ ++ The Regulated Feed Control System is designed for seamless integration into your existing control architecture, featuring flexible mounting options, durable load-cell assemblies with protective enclosures, and robust communication protocols compatible with leading PLC and SCADA platforms. Its modular design facilitates easy maintenance, quick calibration, and scalability for future throughput expansion. +
+ ++ This precision feeding solution enhances your entire processing chain by synchronizing upstream material supply with downstream process demands, optimizing product consistency, operational efficiency, and yield. +
+ `, + images: [ + "/assets/img/product-details/water/1.webp", + "/assets/img/product-details/water/2.webp", + "/assets/img/product-details/water/3.webp", + "/assets/img/product-details/water/4.webp" + ], + delay: "1s", + }, + { + id: 8, + slug: "bubble-washer", + bannerImage: "/assets/img/product-details/water/water-processing-banner.webp", + bigImage: "/assets/img/product-details/water/big-img.webp", + image: "/assets/img/products/coconut-water.webp", + icon: "/assets/img/products/icon-6.webp", + number: "14", + title: "Bubble Washer", + para: "Cibus Industries’ Bubble Washer is designed to provide gentle yet effective cleaning for delicate leafy materials, spices, and irregularly shaped products such as moringa leaves, coconut husk fibers, and various spices.", + description: ` ++ Cibus Industries’ Bubble Washer is designed to provide gentle yet effective cleaning for delicate leafy materials, spices, and irregularly shaped products such as moringa leaves, coconut husk fibers, and various spices. The system employs fine-bubble aeration technology combined with low-impact drum agitation and recirculation water loops to thoroughly remove dust, dirt, and surface contaminants without damaging the integrity of the product. Adjustable airflow nozzles and variable-speed wash drums allow the system to be finely tuned for different product types and capacities ranging from 200 kilograms per hour up to 1.5 tonnes per hour, meeting the needs of both small-batch specialty processors and large-scale industrial plants. +
+ ++ + “Our bubble technology leverages microbubbles to scrub surfaces gently, ensuring cleanliness while preserving delicate textures and aromas.” + +
+ ++ In rigorous plant-scale trials, the Bubble Washer underwent testing with highly sensitive materials, analyzing turbidity reduction, degree of particulate removal, product breakage, and overall wash efficacy under continuous production conditions. Performance metrics demonstrated over 90% surface cleanliness and less than 2% product loss due to physical abrasion or disintegration. Further testing of airflow rates and wash times optimized cleaning cycles to achieve maximum efficiency with minimal water and energy consumption, aligning with both environmental and operational cost targets. +
+ ++ Engineered for hygiene and ease of maintenance, the Bubble Washer features stainless-steel wetted parts, snap-fit access panels for fast cleaning, and energy-efficient aeration blowers with low noise output. The modular wash system integrates with existing water filtration and treatment units to facilitate water recirculation and comply with regulatory standards. The design also supports automated control of wash parameters through PLC systems, enabling recipe-based customization and remote monitoring. +
+ ++ Together, these features make the Cibus Bubble Washer an indispensable component for processors requiring high standards of cleanliness paired with delicate product handling, supporting the production of premium quality moringa, coconut, and spice products. +
+ `, + images: [ + "/assets/img/product-details/water/1.webp", + "/assets/img/product-details/water/2.webp", + "/assets/img/product-details/water/3.webp", + "/assets/img/product-details/water/4.webp" + ], + delay: "1.2s", + }, + { + id: 9, + slug: "coconut-pre-cutter", + bannerImage: "/assets/img/product-details/water/water-processing-banner.webp", + bigImage: "/assets/img/product-details/water/big-img.webp", + image: "/assets/img/products/coconut-water.webp", + icon: "/assets/img/products/icon-6.webp", + number: "15", + title: "Coconut Pre-Cutter", + para: "Cibus Industries’ Coconut Pre-Cutter is designed to prepare whole coconuts for the critical shell cracking and deshelling stages by precisely trimming husk edges and standardizing coconut profiles.", + description: ` ++ Cibus Industries’ Coconut Pre-Cutter is designed to prepare whole coconuts for the critical shell cracking and deshelling stages by precisely trimming husk edges and standardizing coconut profiles. Featuring hardened-steel blades, automated husk gripping arms, and variable-angle cutting heads, the machine operates at throughputs of 300 to 1,200 coconuts per hour. It accommodates a wide range of coconut sizes (50 to 120 mm diameter), ensuring consistent alignment and shell geometry for efficient downstream processing. The pre-cutter’s modular design allows for seamless integration with existing feed conveyors and shell cracking equipment, while its ergonomic loading stations reduce operator fatigue and enhance workplace safety. +
+ ++ + “At Cibus, pre-cutting coconuts is not just about resizing - it’s about providing a uniform feedstock that ensures smooth, damage-free shell cracking and deshelling.” + +
+ ++ During extensive quality testing, the pre-cutter processes coconuts with diverse maturity stages, size variances, and husk moisture levels. The trials assess cut accuracy, husk retention, and impact on subsequent cracking tools, measuring diameter uniformity within ±2 mm and a significant reduction in tool wear by approximately 30%. Performance under continuous, multi-shift operation verifies consistent throughput without causing bottlenecks or material jams. Operator feedback is incorporated to fine-tune feed rates and improve ergonomics, minimizing manual handling and improving overall plant productivity. +
+ ++ The pre-cutter’s durable construction features corrosion-resistant components, quick-change blades, and enhanced safety interlocks for protection during maintenance. Its automated control panel enables recipe-based adjustments for different coconut varieties and processing speeds. This ensures that whether your operation processes tender or mature coconuts, the Cibus Coconut Pre-Cutter delivers uniform sizing and optimal preparation with reliability and efficiency. +
+ `, + images: [ + "/assets/img/product-details/water/1.webp", + "/assets/img/product-details/water/2.webp", + "/assets/img/product-details/water/3.webp", + "/assets/img/product-details/water/4.webp" + ], + delay: "1.3s", + }, + { + id: 10, + slug: "coconut-shell-cracking-machine", + bannerImage: "/assets/img/product-details/water/water-processing-banner.webp", + bigImage: "/assets/img/product-details/water/big-img.webp", + image: "/assets/img/products/coconut-water.webp", + icon: "/assets/img/products/icon-6.webp", + number: "16", + title: "Coconut Shell Cracking Machine", + para: "Cibus Industries’ Coconut Shell Cracking Machine is engineered to efficiently crack coconut shells without damaging the delicate kernel inside, delivering clean fractures and high-quality kernel recovery.", + description: ` ++ Cibus Industries’ Coconut Shell Cracking Machine is engineered to address the critical challenge of efficiently cracking coconut shells without damaging the delicate kernel inside. Our system employs torque-controlled hammers, adjustable anvil clearances, and vibration-dampened frames to precisely fracture shells across a range of coconut sizes and maturities. Capacities range from 200 kg/hr to 1 tonne per hour, accommodating tender young coconuts as well as fully matured, hardened shells. The CNC-machined cracking segments deliver consistent, repeatable cracking patterns, reducing kernel fragmentation and improving downstream deshelling efficiency. +
+ ++ + “Precision cracking is the gateway to kernel preservation - our torque-monitored hammers deliver clean shell fractures while protecting the valuable coconut interior.” + +
+ ++ Extensive testing evaluates shell hardness spectrums, crack quality, kernel damage rates, and cycle times under continuous operation. Feedback from operators influences design refinements to enhance feed handling ergonomics and minimize blockages or jams. Trials confirm over 85% clean-shell splits with less than 2% kernel fines generation, even during sustained multi-shift production. The system’s vibration isolation and noise suppression features maintain worker comfort and comply with occupational safety standards. +
+ ++ Designed for hygienic and robust industrial environments, the machine incorporates safety sensor arrays, dust control shrouds with integrated extraction ductwork, and easy access points for maintenance. Modular drive motors and pneumatic assist components streamline operation and reduce downtime. +
+ ++ Cibus’ Coconut Shell Cracking Machine seamlessly integrates into turnkey processing lines, improving throughput, reducing manual labor, and enabling consistent, high-quality kernel recovery for further processing or value-added applications. +
+ `, + images: [ + "/assets/img/product-details/water/1.webp", + "/assets/img/product-details/water/2.webp", + "/assets/img/product-details/water/3.webp", + "/assets/img/product-details/water/4.webp" + ], + delay: "1.5s", + }, + { + id: 11, + slug: "coconut-washing-equipment", + bannerImage: "/assets/img/product-details/water/water-processing-banner.webp", + bigImage: "/assets/img/product-details/water/big-img.webp", + image: "/assets/img/products/coconut-water.webp", + icon: "/assets/img/products/icon-6.webp", + number: "29", + title: "Coconut Washing Equipment", + para: "Cibus Industries’ Coconut Washing Equipment ensures thorough and gentle cleaning of whole coconuts, removing surface debris, dirt, and microbial contaminants while optimizing process efficiency and product quality.", + description: ` ++ Cibus Industries’ Coconut Washing Equipment is engineered to deliver thorough and gentle cleaning of whole coconuts prior to further processing. The system incorporates adjustable spray arms, agitation baskets, and a filtration recirculation loop to remove surface debris, dirt, and microbial contaminants effectively. Designed to accommodate throughputs ranging from 500 kilograms to 3 tonnes per hour, the equipment framework consists of food-grade stainless steel with hygienic welds and manual or automated CIP (Clean-In-Place) capabilities to ensure sustained cleanliness and operational safety. The agitation baskets provide gentle tumbling action to loosen dirt without damaging the coconut husks or kernels, while the spray arms deliver high-pressure water jets that reach all surfaces. +
++ + “Proper washing is the foundational step that dramatically reduces microbial load and surface impurities, setting the stage for safe, high-quality coconut products.” + +
+ ++ In plant-scale trials, the washing system is validated by measuring pre- and post-wash microbial counts, solid residue removal efficiency, and water consumption metrics. The results consistently demonstrate a reduction of microbial contamination by over 99%, alongside optimized water usage that cuts consumption by approximately 25% through efficient nozzle design and water recirculation. The design also incorporates sedimentation tanks and filtration modules to further treat wash water, enabling reuse and compliance with environmental discharge standards. +
++ Robust construction features include vibration-isolated motor mounts for quiet operation, corrosion-resistant piping, and quick-release access panels for ease of maintenance and inspection. The washing equipment seamlessly integrates into upstream storage and handling systems, as well as downstream processing lines such as deshelling and cutting, with configurable inlet and outlet heights and optional conveyors for continuous flow. +
++ This washing solution maximizes both product safety and process efficiency, reducing operational costs and labor while improving overall plant hygiene and end-product quality. +
+ `, + images: [ + "/assets/img/product-details/water/1.webp", + "/assets/img/product-details/water/2.webp", + "/assets/img/product-details/water/3.webp", + "/assets/img/product-details/water/4.webp" + ], + delay: ".3s", + }, + { + id: 12, + slug: "coconut-volume-control-system", + bannerImage: "/assets/img/product-details/water/water-processing-banner.webp", + bigImage: "/assets/img/product-details/water/big-img.webp", + image: "/assets/img/products/coconut-water.webp", + icon: "/assets/img/products/icon-6.webp", + number: "17", + title: "Coconut Volume Control System", + para: "Cibus Industries’ Coconut Volume Control System ensures accurate and steady feeding of whole and pre-cut coconuts into downstream equipment, maintaining consistent material flow and preventing bottlenecks.", + description: ` ++ Cibus Industries’ Coconut Volume Control System is designed to ensure accurate and steady feeding of whole and pre-cut coconuts into downstream processing equipment, maintaining consistent material flow and preventing bottlenecks. The system comprises volumetric hoppers with adjustable gate openings and vibratory feeders, calibrated to handle capacities ranging from 200 kilograms to 2 tonnes per hour. Through precise control of fill heights and flow rates, the unit prevents surges or starvation, enabling balanced, continuous operation of crushers, deshellers, and grinders. Recipes for different coconut sizes and product variations can be programmed via integrated HMIs, allowing fast switching without process interruption. +
+ ++ + “Smooth volumetric feeding eliminates flow irregularities - creating the foundation for reliable, repeatable coconut processing.” + +
+ ++ In extensive in-line testing, the system processes intact and pre-cut coconuts of varying maturity and size distributions. Data collected includes feed uniformity, hopper fill stability, feeder refusal rates, and cycle-to-cycle flow variation, confirming ±3% flow-rate consistency and rapid adaptability across product changes. The design minimizes bridging, clogging, and product degradation through careful hopper taper angles, vibratory intensity control, and low-friction materials. Operator feedback highlights the intuitive interface and ease of clearing minor obstructions during continuous runs. +
+ ++ Manufactured with sanitary food-grade materials and robust construction, the system incorporates dust sealing and vibration damping to reduce contamination risks and noise levels. Custom mounting arrangements and modular components support seamless integration with upstream feeding lines and downstream equipment, while offering easy access for preventive maintenance. +
+ ++ By optimizing volumetric control of coconut feedstock, the Cibus Volume Control System elevates overall plant throughput, reduces raw material waste, and promotes consistent product quality, making it an indispensable element of any advanced turnkey processing facility. +
+ `, + images: [ + "/assets/img/product-details/water/1.webp", + "/assets/img/product-details/water/2.webp", + "/assets/img/product-details/water/3.webp", + "/assets/img/product-details/water/4.webp" + ], + delay: "1.5s", + }, + { + id: 13, + slug: "spice-dryer", + bannerImage: "/assets/img/product-details/water/water-processing-banner.webp", + bigImage: "/assets/img/product-details/water/big-img.webp", + image: "/assets/img/products/coconut-water.webp", + icon: "/assets/img/products/icon-6.webp", + number: "18", + title: "Spice Dryer", + para: "Cibus Industries’ Spice Dryer delivers precise and uniform drying of various spices while preserving natural aroma, color, and essential oils with energy-efficient multi-zone hot-air tunnel technology.", + description: ` ++ Cibus Industries’ Spice Dryer is expertly engineered to deliver precise and uniform drying of various spices — including chili, turmeric, black pepper, and cardamom — while preserving their natural aroma, color, and essential oils. Utilizing a multi-zone hot-air tunnel design, the dryer features individually controlled heating zones, variable-speed conveyor belts, and advanced humidity sensors to maintain optimal drying conditions throughout the process. Capacities range from 500 kilograms to 3 tonnes per hour, making the system suitable for small-scale specialty producers and large industrial spice processors alike. Energy-efficient exhaust heat recovery systems and insulated ductwork reduce power consumption and enhance thermal performance, contributing to lower operating costs and environmentally conscious production. +
+ ++ + “At Cibus, our spice dryer balances efficient moisture removal with gentle handling, locking in flavor, color, and volatile compounds essential to premium spice quality.” + +
+ ++ During extensive dry-run tests, we measure moisture content gradients, color retention parameters (∆E values), volatile oil preservation, and throughput stability. These trials are conducted with a variety of spice types and moisture levels, ensuring the system’s adaptability and precision. Results consistently demonstrate final product moisture accuracies within ±1%, color degradation minimized to less than 5%, and aroma compounds preserved at optimal levels. The modular conveyor system facilitates easy adjustment of residence time to accommodate different spice characteristics and drying standards. Special attention is given to cleanability, with hygienic design principles allowing seamless implementation of CIP (Clean-In-Place) regimes aligned with food safety standards. +
+ ++ The dryer’s control platform integrates programmable logic controllers (PLCs) and touchscreen HMIs, enabling recipe-driven operation, real-time monitoring, and full SCADA compatibility. Operators benefit from graphical interfaces with alarm notifications, performance trending, and remote diagnostics capabilities, ensuring process reliability and rapid response to deviations. +
+ ++ The Cibus Spice Dryer is engineered for durability with corrosion-resistant stainless-steel construction, heavy-duty drives, and quick-access maintenance panels. This blend of precise control, robust design, and operational flexibility makes it an indispensable solution for spice processors striving to maximize product quality and throughput efficiency while minimizing energy costs. +
+ `, + images: [ + "/assets/img/product-details/water/1.webp", + "/assets/img/product-details/water/2.webp", + "/assets/img/product-details/water/3.webp", + "/assets/img/product-details/water/4.webp" + ], + delay: "1.5s", + }, + { + id: 14, + slug: "leaf-dryer", + bannerImage: "/assets/img/product-details/water/water-processing-banner.webp", + bigImage: "/assets/img/product-details/water/big-img.webp", + image: "/assets/img/products/coconut-water.webp", + icon: "/assets/img/products/icon-6.webp", + number: "18", + title: "Leaf Dryer", + para: "Cibus Industries’ Leaf Dryer is designed to gently and uniformly dry delicate botanicals such as moringa leaves, tea leaves, and other herbal products, ensuring nutrient retention, vibrant color, and optimal aroma preservation.", + description: ` ++ Cibus Industries’ Leaf Dryer is expertly designed to gently and uniformly dry delicate botanicals such as moringa leaves, tea leaves, and other herbal products. The system features tiered tray conveyors, strategically placed variable-airflow plenums, and responsive humidity feedback controls to achieve precise moisture reduction within a tight range of 3% to 8%, optimizing for maximum nutrient retention, vibrant leaf color, and aroma preservation. Throughputs vary from 200 kilograms up to 1 tonne per hour, accommodating both small-scale specialty producers and large industrial operations. A multi-zone drying chamber allows independent temperature and airflow adjustments in segmented zones, enabling tailored drying profiles for differing leaf thicknesses and moisture contents. +
+ ++ + “Balancing dehydration intensity with botanical integrity, the Cibus Leaf Dryer safeguards the phytonutrients and color essential for premium leaf products.” + +
+ ++ In extensive pilot testing, the dryer is evaluated on moisture uniformity, color retention via spectrophotometric assays, and chlorophyll content assays - the key indicator of leaf quality. Data from real-world batch runs confirms ±0.5% moisture variance across the dryer, coupled with nutrient retention rates exceeding 95%, preserving the delicate biochemical composition essential for health and flavor benefits. The conveyor tray design promotes even exposure and air circulation, minimizing clumping and hot spots. Automated humidity sensors and PID controllers dynamically adjust airflows and temperatures in real-time, supporting energy savings and continuous product quality consistency. +
+ ++ Constructed from corrosion-resistant materials with smooth sanitary finishes, the dryer supports rapid cleaning and incorporates CIP-compatible components. Control systems include user-friendly PLC interfaces with recipe memory and SCADA integration for full process traceability and remote monitoring. Maintenance access panels ensure straightforward component inspection and replacement, maximizing uptime. +
+ ++ By combining precise process control, ergonomic design, and robust construction, the Cibus Leaf Dryer enhances your production capacity while maintaining the highest botanical product quality standards. +
+ `, + images: [ + "/assets/img/product-details/water/1.webp", + "/assets/img/product-details/water/2.webp", + "/assets/img/product-details/water/3.webp", + "/assets/img/product-details/water/4.webp" + ], + delay: "1.5s", + }, + { + id: 15, + slug: "dessicated-coconut-processing", bannerImage: "/assets/img/product-details/deshelling/deshelling-banner.webp", bigImage: "/assets/img/product-details/deshelling/big-img.webp", image: "/assets/img/products/coconut-deshelling.webp", icon: "/assets/img/products/icon-1.webp", - number: "01", - title: "Coconut Deshelling Machine", - para: "Effortlessly remove coconut shells with high-speed, durable, low-maintenance, energy-efficient deshellers built for continuous production.", + number: "02", + title: "Dessicated Coconut Processing", + para: "Seamlessly integrate washing, drying, cutting, cooling, and packaging with Cibus’ fully automated, energy-efficient dessicated coconut processing system.", description: `- Cibus Industries’ approach to deshelling automation starts with the recognition that this is one of the most manually taxing stages in the coconut processing line. Our engineering team focuses on precision-mechanical dynamics - designing blade alignments, kernel preservation systems, and adaptive shell removal mechanisms that ensure consistent performance across varying coconut sizes and shell hardness levels. In the fabrication workflow, we treat every desheller unit as a standalone mechanical project, calibrating torque ratios, drive shaft tolerances, and blade curvature based on projected throughput. Rather than mass-producing to a single standard, we tailor motor speeds, safety enclosure access points, and emergency stop integrations based on plant ergonomics and operational rhythm. + Cibus Industries’ Dessicated Coconut Processing system offers a seamless, fully integrated solution that combines washing, pre-drying, cutting, cooling, and packaging conveyors into a single, highly automated turnkey production line. Designed to handle capacities from 500 kilograms up to 5 tonnes per hour, the system ensures consistent product quality, throughput reliability, and hygienic compliance throughout every step of the dessicated coconut production process. The equipment is engineered with food-grade materials, stainless steel frames, and modular components to simplify maintenance and allow easy expansion or customization for specific plant layouts and operational needs.
- - At Cibus, we treat deshelling as more than a step it’s the foundation of precision processing. Every machine is built to protect the purity of the kernel from the very first cut. - -
- -+ + From raw coconut to premium flakes, Cibus’ integrated processing line guarantees consistent quality, speed, and traceability in every batch. + +
+ +- In our quality trials, we use actual tender and mature coconuts to simulate batch variation and shell toughness, evaluating output accuracy, rejection rate, and operator handling feedback. This hands-on, trial-based refinement ensures the machine performs not just on specs, but in real-world conditions where reliability and safety matter. The result is a rugged, high-performance desheller that reduces labor dependency, protects the integrity of the coconut kernel, and maintains steady output - even across multi-shift operations. + Extensive commissioning and performance testing on-site validate each production stage’s output metrics, including wash-water turbidity, kernel moisture content, particle size distribution from cutting, cooling efficiency, and microbial load reduction. Real-time data acquisition and statistical process control (SPC) dashboards provide continuous oversight of critical parameters, enabling rapid adjustments and ongoing quality optimization. The modular design allows individual sections to be isolated for cleaning or repair without halting the entire operation, enhancing plant uptime and operational flexibility. Additionally, energy-efficient drives, heat-recovery units on dryers, and programmable logic controllers (PLCs) contribute to reduced operational costs and environmental impact.
- Each deshelling system we ship is backed by custom integration support, allowing easy retrofitting into legacy lines or seamless onboarding within new, turnkey plant environments. From smart start-up routines to preventive maintenance planning, our after-sales engineering team works directly with your floor supervisors to maximize uptime and system longevity. Over the years, we've also optimized blade change protocols and access design to cut maintenance downtime by nearly 40% compared to conventional deshelling units. Whether you're scaling up production or replacing outdated equipment, the Cibus deshelling machine becomes more than just a tool - it becomes a dependable link in your processing chain that adds precision, repeatability, and long-term value to your operations. + The system’s comprehensive automation includes recipe management for different coconut varieties, automated conveyors with load sensing, and hygienic product transfer points that minimize human contact and contamination risk. User-friendly HMIs with touchscreen displays enable operators to monitor process status, set alarms, and generate production reports. The processing line is designed in compliance with HACCP and other food safety standards, facilitating certification and audit readiness. +
++ By integrating washing, drying, cutting, cooling, and conveying into a cohesive turnkey system, Cibus Industries empowers processors to enhance yield, improve product consistency, and minimize labor and energy costs - ultimately delivering higher quality dessicated coconut products to the market with reduced operational complexity. +
+ `, + images: [ + "/assets/img/product-details/water/1.webp", + "/assets/img/product-details/water/2.webp", + "/assets/img/product-details/water/3.webp", + "/assets/img/product-details/water/4.webp" + ], + delay: ".2s", + }, + { + id: 16, + slug: "winnowing-machine", + bannerImage: "/assets/img/product-details/deshelling/deshelling-banner.webp", + bigImage: "/assets/img/product-details/deshelling/big-img.webp", + image: "/assets/img/products/coconut-deshelling.webp", + icon: "/assets/img/products/icon-1.webp", + number: "21", + title: "Winnowing Machine", + para: "Achieve precise separation of kernel bits, husk fragments, shell dust, and fines with Cibus’ high-performance winnowing machine designed for product purity and efficiency.", + description: ` ++ Cibus Industries’ Winnowing Machine is carefully engineered to deliver precise and efficient separation of coconut kernel bits, husk fragments, shell dust, and unwanted fines, ensuring a high-purity product essential for downstream processing and packaging. The system utilizes precision airflow channels, multi-pass stages, and variable-speed centrifugal fans, capable of processing between 300 kilograms and 1 tonne per hour. Adjustable airflow volumes, angles, and velocity gradients allow for tailored separation to accommodate varying kernel sizes, moisture levels, and particulate densities, minimizing product loss while maximizing foreign matter removal. The machine frame, constructed with hygienic stainless steel, includes easy-access maintenance panels and dust-tight enclosures aligned with food safety protocols. +
++ + Effective winnowing sharpens product purity - our engineering precision assures the removal of unwanted materials without compromising valuable kernel yield. + +
+ ++ In validation trials, mixed batches of coconut pieces, husk fibers, and fines are processed continuously to gauge separation efficiency, product carryover, and energy consumption. Results consistently show over 98% removal of foreign matter with less than 1% loss of usable kernel product. Operator feedback during extended cycles supports the ease of adjusting fan speeds and air baffles to respond swiftly to variations in feed material composition. Noise and vibration levels have been optimized to comply with occupational health standards, ensuring a safer work environment. +
++ The Winnowing Machine integrates with existing process lines via modular ductwork and electrical interfacing capable of full PLC and SCADA control compatibility, enabling synchronized operation with upstream and downstream equipment. Automated control settings allow quick recipe switching, while user-friendly HMIs provide real-time data visualization and fault alarms. This machine’s robust design and operational flexibility make it an invaluable component for high-efficiency coconut processing plants striving for elevated product standards and operational excellence.
`, images: [ @@ -524,277 +1401,521 @@ export const allProducts = [ delay: ".2s", }, { - id: 29, - slug: "coconut-dryer-hot-air-tray-type", - bannerImage: "/assets/img/product-details/dryer/dryer-banner.webp", - bigImage: "/assets/img/product-details/dryer/big-img.webp", - image: "/assets/img/products/coconut-dryer.webp", - icon: "/assets/img/products/icon-2.webp", - number: "02", - title: "Coconut Dryer (Hot Air / Tray Type)", - para: "Achieve uniform drying with our energy-efficient, high-capacity dryers designed to preserve quality and extend shelf life.", + id: 17, + slug: "moringa-leaf-dryer", + bannerImage: "/assets/img/product-details/deshelling/deshelling-banner.webp", + bigImage: "/assets/img/product-details/deshelling/big-img.webp", + image: "/assets/img/products/coconut-deshelling.webp", + icon: "/assets/img/products/icon-1.webp", + number: "21", + title: "Moringa Leaf Dryer", + para: "Preserve nutrients, color, and aroma with Cibus’ advanced low-temperature Moringa Leaf Dryer, engineered for precision drying and maximum quality retention.", description: `- The Coconut Dryer by Cibus Industries is designed not as a generic drying chamber, but as a precision-engineered thermal system built to preserve the nutritional quality, color, and shelf stability of coconut-based products. Every dryer is developed with a tailored airflow profile based on client requirements - taking into account local ambient humidity, power infrastructure, tray density, and desired output textures. We use thermal simulation data and airflow modeling to refine heat circulation patterns inside the chamber, ensuring consistent temperature distribution across every tray and minimizing hot or cold zones. + Cibus Industries’ Moringa Leaf Dryer is specifically designed to preserve the delicate nature and potent bioactive compounds of moringa leaves during the critical drying phase. Operating at low-temperature zones ranging between 40°C to 60°C, the system utilizes laminar airflow plenums and precision moisture-feedback control to achieve uniform drying while preventing thermal degradation of sensitive chlorophyll and antioxidants. Capacities range from 200 to 800 kilograms per hour, with flexible configurations available in both tray-based and belt-conveyor styles to accommodate varying production scales. The dryer’s multi-zone design allows tailored moisture and temperature profiles for optimal retention of color, aroma, and nutritional value.
- - Even, efficient drying is the heartbeat of shelf-stable coconut products. Our systems are designed to deliver consistency batch after batch, without compromising quality. - -
- -+ + Preserving the potency of moringa leaves requires a gentle balancing act - our controlled drying process ensures maximum nutrient retention and product consistency. + +
+ +- Our engineering team integrates fine-tuned exhaust systems, insulation layering, and humidity venting mechanisms that are typically absent in off-the-shelf dryers. This makes the Cibus Tray Dryer ideal for delicate products like desiccated coconut or coconut flour base, where uneven drying can lead to color loss or rejection in QA. Moreover, the dryer can be configured to support electric, biomass, or hybrid energy sources, giving processors in remote or fuel-volatile regions greater flexibility in operational costs and carbon footprint. + Extensive pilot testing measures moisture exit profiles, color density, and antioxidant levels to validate drying effectiveness and leaf quality preservation. Variable humidity and temperature sensors provide real-time adjustments to airflow and heating elements, ensuring ±0.5% moisture uniformity across the drying chamber and superior retention of key phytochemicals (>90%). Our design minimizes leaf clumping and mechanical damage through optimized tray spacing and airflow distribution, supporting continuous, multi-shift production without quality loss. Operator feedback informs ergonomic controls and simplified operation interfaces that reduce training time and enhance process control.
- Each dryer is assembled in our high-spec facility under stringent material and fabrication protocols - from the SS304 internal contact surfaces to the load-bearing tray rails tested for continuous high-heat cycles. We run pre-dispatch test batches using client-specified material samples, measuring not only the drying time but also batch uniformity, moisture residuals, and energy consumption per kilogram. Unlike conventional dryers that often require manual adjustments, our smart control panel supports programmable temperature stages, real-time feedback alerts, and optional IoT integration for remote diagnostics. This level of detail makes our tray dryers more than just drying units - they function as process control instruments. For clients scaling from batch to semi-continuous production, we also provide modular expansion support so that additional dryer units can be phased into the system with minimal disruption. It’s this attention to process behavior, energy economics, and product outcomes that distinguishes Cibus dryers across global markets. + The Moringa Leaf Dryer is constructed with corrosion-resistant stainless steel and features hygienic design principles including CIP-compatible components and swift access panels for easy cleaning and maintenance. PLC-driven controls integrate with existing plant automation networks, providing recipe management, alarm notifications, and performance tracking via SCADA systems. Maintenance protocols emphasize minimal downtime through accessible sensors and components. +
++ Together, these innovative features make the Cibus Moringa Leaf Dryer an essential investment for processors targeting high-quality, nutrient-rich moringa products for food, pharmaceutical, and nutraceutical markets.
`, images: [ - "/assets/img/product-details/dryer/1.webp", - "/assets/img/product-details/dryer/2.webp", - "/assets/img/product-details/dryer/3.webp", - "/assets/img/product-details/dryer/4.webp", - ], - delay: ".4s", - }, - { - id: 30, - slug: "coconut-pulverizer-grinder", - bannerImage: "/assets/img/product-details/grinder/grinder-banner.webp", - bigImage: "/assets/img/product-details/grinder/big-img.webp", - image: "/assets/img/products/coconut-grinder.webp", - icon: "/assets/img/products/icon-3.webp", - number: "03", - title: "Coconut Pulverizer & Grinder", - para: "Grind dried coconut into fine powder with consistent output, low power consumption, minimal maintenance, high efficiency, and smooth operation.", - description: ` -- Cibus Industries’ Coconut Pulverizer & Grinder is engineered to close the gap between drying and final formulation - where product quality, texture consistency, and processing efficiency converge. Unlike generic grinders adapted from spice or grain lines, this machine is purpose-built for the fibrous and oil-rich nature of dried coconut. Our engineering team developed a direct-drive grinding system paired with heavy-duty bearings and a high-torque, low-RPM motor that ensures fine grinding with minimal heat generation. This mechanical configuration helps preserve the nutritional value, color, and aromatic integrity of the product - which are often compromised in high-speed friction-based systems. -
-- - Grind quality defines product quality and we engineer every detail to deliver uniform texture, low heat, and unmatched reliability in continuous-duty operation. - -
- -- We also incorporated variable mesh configuration to allow processors to switch between food-grade flour, medium-coarse powders, and feed-grade materials without needing multiple machines. The grinding chamber is built entirely from SS304 stainless steel with a mirror-polished interior and tool-free access, ensuring zero microbial buildup and ease of sanitation - even during back-to-back shifts.During production, we simulate continuous-duty load cycles using desiccated and semi-dried coconut flakes to verify powder consistency and particle dispersion. This attention to real-world behavior enables our grinder to maintain a stable micron profile across varying feedstock densities. -
-- The cyclone discharge system is engineered with pneumatic assist for faster evacuation, preventing regrinding and thermal buildup inside the chamber. Additionally, our noise-controlled enclosures ensure smoother operation at <75 dB, which is critical for urban facilities or processors working under food-grade safety compliance. Beyond its mechanical design, the machine is also modular in layout - it can be placed inline between dryers and packaging systems, or configured as a stand-alone grinding unit for co-packing and export units. We understand that in today’s market, coconut flour is not just a by-product; it’s a high-value ingredient in health food, baking, beverage and nutraceutical sectors. That’s why our grinders are not just robust - they’re tuned for repeatability, hygiene, and performance under the pressure of commercial-scale demand. -
- `, - images: [ - "/assets/img/product-details/grinder/1.webp", - "/assets/img/product-details/grinder/2.webp", - "/assets/img/product-details/grinder/3.webp", - "/assets/img/product-details/grinder/4.webp" - ], - delay: ".6s", - }, - { - id: 31, - slug: "coconut-milk-extractor", - bannerImage: "/assets/img/product-details/milk/milk-extractor-banner.webp", - bigImage: "/assets/img/product-details/milk/big-img.webp", - image: "/assets/img/products/coconut-milk-extractor.webp", - icon: "/assets/img/products/icon-4.webp", - number: "04", - title: "Coconut Milk Extractor", - para: "Extract rich, pure coconut milk with hygienic, food-grade, corrosion-resistant machinery suitable for small and industrial-scale operations.", - description: ` -- The Coconut Milk Extractor from Cibus Industries is built with one purpose in mind: to maximize yield without compromising on purity, texture, or nutritional value. Unlike generic screw presses or modified juice extractors, our machine is engineered specifically for the structural complexity of grated coconut - balancing pressure, separation, and emulsion behavior in a single, fine-tuned system. At the heart of the design is a robust SS304/SS316-grade extraction chamber that operates with low-vibration, food-safe mechanics and precision-pressed seals to prevent leakage or contamination. -
-- - Coconut milk extraction is an art of yield, hygiene, and taste retention. Our extractors are designed to preserve the natural richness in every drop. - -
- -- The extractor is available in both batch and continuous models, enabling seamless alignment with upstream graters or deshellers and downstream cream separation or pasteurization setups. Built for clients who need consistent extraction ratios - whether they’re producing fresh coconut milk beverages, condensed milk for desserts, or dairy-alternative bases - this machine delivers 90–95% milk recovery with minimal foaming and virtually no kernel residue in the output. -
-- Our engineering process begins with an understanding of the end application: beverage, culinary, or industrial. Based on this, we customize pressure profiles, screw pitch geometry, and optional filtration modules to deliver the exact viscosity, fat content, and mouthfeel required by the processor. The drive systems are torque-optimized to prevent fiber jamming, while precision bearings ensure low-friction movement even in high-volume operations. - -
-- During QA testing, we use Brix and viscosity meters to benchmark milk consistency, and batch flow sensors to validate real-time output rates. Each extractor is run with freshly grated coconut - not water-soaked pulp - so we can tune extraction cycles based on natural fiber elasticity and moisture retention. For clients producing cream-grade or fermented coconut milk, we also offer customizable mesh filtration and inline homogenizer compatibility to refine product uniformity right at the source. -
- `, - images: [ - "/assets/img/product-details/milk/1.webp", - "/assets/img/product-details/milk/2.webp", - "/assets/img/product-details/milk/3.webp", - "/assets/img/product-details/milk/4.webp" + "/assets/img/product-details/deshelling/1.webp", + "/assets/img/product-details/deshelling/2.webp", + "/assets/img/product-details/deshelling/3.webp", + "/assets/img/product-details/deshelling/4.webp" ], delay: ".2s", }, { - id: 32, - slug: "virgin-coconut-oil-vco-processing-equipment", - bannerImage: "/assets/img/product-details/oil/oil-processing-banner.webp", - bigImage:"/assets/img/product-details/oil/big-img.webp", - image: "/assets/img/products/coconut-oil.webp", - icon: "/assets/img/products/icon-5.webp", - number: "05", - title: "Virgin Coconut Oil (VCO) Processing Equipment", - para: "From cold press systems to filtration and bottling, complete VCO machinery for value-added production.", + id: 18, + slug: "conveyors", + bannerImage: "/assets/img/product-details/deshelling/deshelling-banner.webp", + bigImage: "/assets/img/product-details/deshelling/big-img.webp", + image: "/assets/img/products/coconut-deshelling.webp", + icon: "/assets/img/products/icon-1.webp", + number: "22", + title: "Conveyors", + para: "Cibus offers custom-engineered conveyor systems designed for efficient, hygienic, and precise material handling across complex coconut processing lines.", description: `- The Virgin Coconut Oil Processing Equipment from Cibus Industries is the result of decades of iterative engineering focused on purity, efficiency, and product integrity. Unlike general-purpose oil extractors or modular add-ons, our VCO systems are designed from the ground up to serve a complete cold-process oil line - from grated coconut to filtered, ready-to-bottle virgin oil. Built for both wet and dry processing methods, our system includes low-shear cold presses, centrifugal separation units, multi-stage filtration modules, and temperature-stabilized storage tanks, each fabricated with GMP-grade SS304 or SS316 material. The cold press is designed to operate below 40°C to preserve vital micronutrients and antioxidants, ensuring the final oil retains its natural aroma, flavor, and health benefits. + Cibus Industries offers a comprehensive range of custom conveyor solutions designed to meet the diverse material handling needs of modern coconut processing plants. Our conveyor systems include belt conveyors, inclined and curved conveyors, cleated belt varieties, magnetic conveyors, and vibratory conveyors, each meticulously engineered to handle specialized feeds such as whole coconuts, wet or sticky spices, delicate moringa leaves, or fine coconut flakes. Capacities and geometries are fully customizable to suit your plant’s unique layout, throughput requirements, and product characteristics. All conveyors are built with food-grade materials and designed for easy cleaning and maintenance, helping maintain the highest standards of food safety and operational hygiene.
- - We engineer every VCO system to preserve what matters most purity, aroma, and nutrient integrity. From cold pressing to final filtration, precision drives every step. - -
- -+ + Custom conveyors from Cibus close operational gaps, ensuring gentle, precise, and efficient material handling across complex processing lines. + +
+ +- Whether the requirement is a compact system for artisanal producers or a fully automated line for industrial-scale exporters, our VCO equipment adapts with modular architecture, precision controls, and customization flexibility.Every system is pre-engineered to match your expected output volume, energy infrastructure, and target oil recovery rate. We begin the design process by studying your raw material type - copra, grated wet coconut, or hybrid inputs and build out a line that optimizes oil yield while reducing waste. The integrated filter press is tuned for flow velocity, plate mesh grade, and oil clarity, enabling consistent results even during volume fluctuations. In many installations, our clients have reported recovery efficiencies as high as 65% from grated coconut, with significant reductions in product sedimentation and storage instability. + Each custom conveyor design undergoes rigorous engineering analysis, including CAD-based layout planning, dynamic load simulations, and vibration assessments, to ensure smooth and reliable operation. Extensive factory acceptance testing (FAT) and site acceptance testing (SAT) confirm belt tracking accuracy, drive motor performance, and emergency-stop reliability under full-load conditions. Stainless-steel frames with sanitary welds and modular belt options allow for rapid configuration adjustments, facilitating swift changeovers between product types and ease of scalability.
- The centrifugal units are balanced for long-run operation with minimal wear, and the output channels are designed to integrate directly with bottling or barrel-packing units. We also provide optional degumming and deodorizing modules for markets requiring enhanced shelf stability or cosmetic-grade refinement.Our production facility treats each VCO setup not just as a machine build - but as a cleanroom-grade ecosystem. All units are assembled in HEPA-filtered zones with pre-sterilized contact parts and undergo food safety validation before dispatch. During commissioning, our engineering team simulates complete production cycles using your actual coconut feedstock to fine-tune extraction torque, filtration pressure, and oil retention metrics. + Cibus conveyors feature variable-frequency drive (VFD) motors, belt-tension monitoring systems, and safety guards compliant with OSHA standards. The modular design supports straightforward integration with upstream and downstream equipment via standardized interfaces, including automated load-in and feed-out mechanisms. Operators benefit from intuitive control panels with HMI displays for real-time monitoring and diagnostics, enabling predictive maintenance and minimizing unplanned downtime. +
++ By incorporating adaptive engineering, robust construction, and smart controls, Cibus conveyor systems boost plant throughput, reduce labor dependency, improve material quality, and contribute to a safer, more efficient coconut processing environment.
`, images: [ - "/assets/img/product-details/oil/1.webp", - "/assets/img/product-details/oil/2.webp", - "/assets/img/product-details/oil/3.webp", - "/assets/img/product-details/oil/4.webp" + "/assets/img/product-details/deshelling/1.webp", + "/assets/img/product-details/deshelling/2.webp", + "/assets/img/product-details/deshelling/3.webp", + "/assets/img/product-details/deshelling/4.webp" ], - delay: ".4s", + delay: ".2s", }, { - id: 33, - slug: "coconut-water-processing-unit", - bannerImage: "/assets/img/product-details/water/water-processing-banner.webp", - bigImage:"/assets/img/product-details/water/big-img.webp", - image: "/assets/img/products/coconut-water.webp", - icon: "/assets/img/products/icon-6.webp", - number: "06", - title: "Coconut Water Processing Unit", - para: "Sterilize, filter, and bottle coconut water with our modular, maintainable setups. Designed for scalability, these systems ensure purity and shelf stability.", + id: 19, + slug: "buffer-tank", + bannerImage: "/assets/img/product-details/deshelling/deshelling-banner.webp", + bigImage: "/assets/img/product-details/deshelling/big-img.webp", + image: "/assets/img/products/coconut-deshelling.webp", + icon: "/assets/img/products/icon-1.webp", + number: "23", + title: "Buffer Tank", + para: "Cibus’ stainless-steel buffer tanks ensure consistent product flow, regulated storage, and smooth integration between batch and continuous processing stages.", description: `- Cibus Industries’ Coconut Water Processing Unit is purpose-built to protect the most sensitive coconut derivative - a clear, nutrient-rich liquid that spoils easily, oxidizes rapidly, and is highly reactive to heat and contamination. Unlike conventional liquid fillers or beverage plants adapted for coconut water, our system is engineered ground-up with one core objective: retain freshness and purity while achieving commercial-scale shelf life. At the core of this system is a triple-stage filtration module that eliminates suspended solids and microbial impurities without altering flavor or transparency. This is followed by a sterilization stage, which can be configured as UV, flash pasteurization (HTST), or hybrid thermal treatment depending on the client's end-market and regulatory goals. Built using high-grade SS316 materials for corrosion resistance and bio-compatibility, every surface that touches the product is polished to pharmaceutical-level hygiene - reducing the risk of microbial adherence, even during long production cycles. + Cibus Industries’ Buffer Tanks serve as critical surge vessels that provide regulated intermediate storage capacity between batch and continuous processing stages. Designed for capacities ranging from 500 liters to 5 cubic meters, these stainless-steel tanks maintain product homogeneity and a reliable, metered feed supply to downstream equipment. Equipped with precision level sensors and variable-speed agitators, the system ensures consistent content mixing and prevents settling stratification. Sanitary tri-clamp fittings, CIP compatibility, and hygienic insulation guarantee adherence to food safety and quality standards essential in coconut processing lines.
- - Coconut water demands care at every second from filtration to filling. Our systems are built to lock in freshness, clarity, and shelf-life without compromise. - -
- -+ + Buffering raw materials stabilizes flow rates, enabling continuous downstream operations without flow interruptions or surges. + +
+ +- What distinguishes the Cibus unit is the way we manage the flow of the liquid - not just the treatment. The fluid path is engineered to avoid turbulence, back-splash, or air contact, which are leading causes of oxidation and loss of freshness in coconut water. Anti-foaming nozzles, laminar flow pipes, and bubble traps are integrated into the filling sequence to ensure smooth transfer from holding tanks to bottles or pouches. The Clean-Fill system is supported by a smart panel that monitors every variable - from temperature to flow rate and tank pressure - ensuring real-time control and traceability. Whether you are serving premium bottled coconut water, flavored RTD beverages, or fortified hydration products, this system provides the sterile, modular platform needed for clean-label production. + In operational trials, the tank’s level control system is evaluated for ±1% accuracy, while agitator performance is assessed for uniform mixing under varying bulk densities and viscosities of coconut mass, moringa leaf slurry, or spice blends. Pump-feed consistency tests demonstrate stable material delivery across extended multi-shift runs, minimizing feed interruptions that cause processing slowdowns or product inconsistency. The structure is engineered with vibration dampening and reinforced supports to withstand mechanical stresses and prevent noise transmission in factory environments.
- Our units are designed with growth in mind. For early-stage brands, we offer semi-automatic versions that require minimal operator training and offer excellent per-liter ROI. For high-output facilities, the fully automated lines can process up to 2,000 liters per hour, with optional integration into CIP systems, filling and capping machines, and packaging conveyors. During commissioning, we work with your actual water samples to calibrate microbial load handling, taste retention, and shelf life expectations - adjusting sterilization time, contact temperature, and filtration porosity accordingly. Our experience across Southeast Asia, Africa, and the Middle East has helped us engineer systems that can adapt to varied coconut varieties, ambient temperatures, and utility infrastructures. + The buffer tank design incorporates configurable inlet and outlet ports, optional heating jackets for temperature control, and sensor integration with central PLCs to provide real-time monitoring and automated fill/empty cycle management. Its modular nature allows flexible placement and straightforward integration with upstream washing or grinding equipment and downstream dryers or packaging lines. +
++ By providing a dependable surge capacity and mixing solution, the Cibus Buffer Tank enhances plant throughput, reduces process variability, and supports smooth, scalable production workflows—ultimately improving product consistency and overall operational efficiency.
`, images: [ - "/assets/img/product-details/water/1.webp", - "/assets/img/product-details/water/2.webp", - "/assets/img/product-details/water/3.webp", - "/assets/img/product-details/water/4.webp" + "/assets/img/product-details/deshelling/1.webp", + "/assets/img/product-details/deshelling/2.webp", + "/assets/img/product-details/deshelling/3.webp", + "/assets/img/product-details/deshelling/4.webp" ], - delay: ".6s", + delay: ".2s", }, + { + id: 20, + slug: "coconut-deshelling-machine", + bannerImage: "/assets/img/product-details/deshelling/deshelling-banner.webp", + bigImage: "/assets/img/product-details/deshelling/big-img.webp", + image: "/assets/img/products/coconut-deshelling.webp", + icon: "/assets/img/products/icon-1.webp", + number: "29", + title: "Coconut Deshelling Machine", + para: "Cibus’ Coconut Deshelling Machine automates one of the most labor-intensive stages in coconut processing with precision blade alignments, adaptive shell removal mechanisms, and kernel protection systems for consistent, high-quality performance.", + description: ` ++ Cibus Industries’ approach to coconut deshelling automation begins with the understanding that deshelling is one of the most manually intensive and ergonomically challenging stages in the coconut processing line. Our engineering team focuses on precision-mechanical dynamics by designing blade alignments, adaptive shell removal mechanisms, and kernel protection systems that ensure consistent, high-quality separation performance across varying coconut sizes, shell thicknesses, and hardness levels. Each desheller unit is meticulously fabricated as a standalone mechanical project, with torque ratio calibrations, tight drive shaft tolerances, and blade curvature optimizations tailored to your projected throughput requirements. +
++ Unlike mass-produced single-standard units, the Cibus deshelling machine is customized with motor speed tuning, safety enclosure access points, and emergency stop integrations designed around the specific ergonomic and operational rhythm of your plant. +
++ + “At Cibus, we treat deshelling as more than just a processing step - it’s the foundation of precision manufacturing. Every machine is built to protect the purity of the coconut kernel from the very first cut.” + +
+ ++ In rigorous quality trials, we utilize actual tender and mature coconuts to simulate batch variation, including shell toughness and size variability. We evaluate crucial parameters such as output accuracy, rejection rates, and operator handling ease. This hands-on, trial-based refinement protocol ensures the machine performs not only to tight specifications but also reliably under real-world conditions where safety and uptime are paramount. The resulting machine is a rugged, high-performance desheller that significantly reduces labor dependency, delivers steady output rates across multi-shift operations, and safeguards the structural integrity of coconut kernels with minimal breakage or damage. +
++ While each deshelling system is engineered for standalone robustness, it is also designed for smooth integration within new turnkey plants or retrofitting into existing legacy lines. Our commitment to customer success includes expert support for smart startup routines, preventive maintenance planning, and ongoing after-sales engineering. +
++ Over time, enhancements such as optimized blade change protocols and refined access designs have cut maintenance downtime by nearly 40% compared to conventional units. Whether scaling production or upgrading equipment, the Cibus Coconut Deshelling Machine is more than just a tool — it serves as a dependable, precision-engineered link that delivers repeatability, operational efficiency, and long-term value to your processing chain. +
+ `, + images: [ + "/assets/img/product-details/deshelling/1.webp", + "/assets/img/product-details/deshelling/2.webp", + "/assets/img/product-details/deshelling/3.webp", + "/assets/img/product-details/deshelling/4.webp" + ], + delay: ".3s", + }, + { + id: 21, + slug: "coconut-dehusking-machine", + bannerImage: "/assets/img/product-details/deshelling/deshelling-banner.webp", + bigImage: "/assets/img/product-details/deshelling/big-img.webp", + image: "/assets/img/products/coconut-deshelling.webp", + icon: "/assets/img/products/icon-1.webp", + number: "24", + title: "Coconut Dehusking Machine", + para: "Cibus’ Coconut Dehusking Machine automates husk removal with precision rollers and shear-bar mechanisms, ensuring high separation efficiency and enhanced downstream processing.", + description: ` ++ Cibus Industries’ Coconut Dehusking Machine is developed to automate the critical process of removing the fibrous outer husk from whole coconuts, preparing them for efficient shell cracking and deshelling. Utilizing precision-engineered husk-grip rollers, shear-bar mechanisms, and synchronized rollers, the machine delivers high husk-separation efficiency exceeding 90%, while minimizing damage and exposure to the valuable coconut kernel. Throughputs range from 200 to 1,000 nuts per hour, making it adaptable for both artisanal producers and large commercial operations. The system’s robust stainless-steel construction, combined with strategically placed safety guards and automated emergency stop functions, ensures operator safety and equipment durability in demanding industrial environments. +
++ + Effective dehusking is foundational to streamlining coconut processing, enabling seamless flow into shell cracking and kernel extraction. + +
+ ++ During intensive operational testing, the dehusking machine processes coconuts across a spectrum of sizes and husk moisture contents, evaluating husk removal rate, fiber length retention, and kernel damage. These real-world trials confirm the machine’s ability to maintain continuous operation for extended shifts without blockages or performance degradation, with consistent husk separation even in wet or high-moisture conditions. Operator feedback contributes to ergonomic enhancements in feed and discharge areas, reducing manual handling and increasing throughput reliability. +
++ Designed for integration, the machine features modular infeed and discharge conveyors, dust-extraction ducting, and customizable control panels compatible with plant-wide PLC and SCADA systems. Ease of maintenance is prioritized with quick-access bearing covers, blade replacement kits, and routine lubrication points clearly marked for efficient servicing. +
++ With the Cibus Coconut Dehusking Machine, processors achieve reliable, high-capacity husk removal that reduces labor costs, improves downstream equipment efficiency, and enhances overall plant productivity. +
+ `, + images: [ + "/assets/img/product-details/deshelling/1.webp", + "/assets/img/product-details/deshelling/2.webp", + "/assets/img/product-details/deshelling/3.webp", + "/assets/img/product-details/deshelling/4.webp" + ], + delay: ".2s", + }, + { + id: 22, + slug: "coconut-peeling-equipment", + bannerImage: "/assets/img/product-details/deshelling/deshelling-banner.webp", + bigImage: "/assets/img/product-details/deshelling/big-img.webp", + image: "/assets/img/products/coconut-deshelling.webp", + icon: "/assets/img/products/icon-1.webp", + number: "25", + title: "Coconut Peeling Equipment", + para: "Cibus’ Coconut Peeling Equipment delivers efficient testa removal with precision brushes and vacuum systems, ensuring superior kernel quality for premium food-grade applications.", + description: ` ++ Cibus Industries’ Coconut Peeling Equipment is specifically designed to efficiently remove the thin brown testa layer from half or quartered coconuts, enhancing the visual appeal and taste quality of the kernel for food-grade applications. The system combines precision-engineered rotating brushes, vacuum extraction units, and gentle agitation chambers to deliver high peeling efficacy while minimizing kernel breakage and moisture loss. Designed to process capacities up to 500 kilograms per hour, the equipment is adaptable for diverse coconut cutting sizes and varying kernel moisture contents. +
++ + Effective peeling transforms kernels into pristine, market-ready products, setting the standard for flavor and appearance. + +
+ ++ Comprehensive performance trials utilize a diverse range of coconut kernel inputs, measuring peel removal efficiency, kernel surface integrity, and vacuum extraction effectiveness. Tests confirm residual testa levels below 2%, consistent kernel surface quality, and minimal impact on moisture retention and kernel firmness. The machine’s adjustable brush pressure and rotation speeds allow operators to customize peeling intensity, accommodating different kernel sizes and varieties without the risk of over-peeling or kernel damage. +
++ Built for hygiene and durability, the peeling equipment includes stainless-steel wetted surfaces, easy-access panels for maintenance, and hygienic design compliant with food safety regulations. Integration options include inline conveyor interfaces for smooth feed and discharge, as well as sensor-based quality monitoring to automate process control. +
++ The Cibus Coconut Peeling Equipment combines gentle but thorough peeling action with robust operational controls, delivering high throughput and superior kernel quality, thereby adding significant value to coconut processing lines focused on premium end products. +
+ `, + images: [ + "/assets/img/product-details/deshelling/1.webp", + "/assets/img/product-details/deshelling/2.webp", + "/assets/img/product-details/deshelling/3.webp", + "/assets/img/product-details/deshelling/4.webp" + ], + delay: ".3s", + }, + { + id: 23, + slug: "cooler-with-cooler-discharge-conveyor", + bannerImage: "/assets/img/product-details/deshelling/deshelling-banner.webp", + bigImage: "/assets/img/product-details/deshelling/big-img.webp", + image: "/assets/img/products/coconut-deshelling.webp", + icon: "/assets/img/products/icon-1.webp", + number: "26", + title: "Cooler with Cooler Discharge Conveyor", + para: "Cibus’ integrated cooling and discharge solution ensures precise temperature control and seamless product transfer, enhancing quality, freshness, and operational efficiency.", + description: ` ++ Cibus Industries’ integrated Cooler with Cooler Discharge Conveyor is designed to efficiently lower the temperature of desiccated coconut flakes or freshly cut coconut products immediately following the drying or cutting stage, ensuring product quality and shelf stability. The cooling unit employs multi-zone controlled airflow tunnels equipped with precision thermal sensors and HEPA-filtered intake to provide uniform cooling throughout the product bed. The adjacent discharge conveyor smoothly transports the cooled product to subsequent packaging or processing lines, maintaining optimal product integrity during transfer. This combined system is engineered for capacities up to 1,200 kilograms per hour, balancing rapid cooling with minimal physical disruption to fragile flakes or pieces. +
++ + By combining precise cooling and seamless discharge, we safeguard product freshness while optimizing line flow and efficiency. + +
+ ++ Comprehensive trials measure temperature uniformity, moisture redistribution, and product cohesion across multiple operating cycles. Data confirms ±2 °C thermal consistency and minimal increase in residual moisture, preventing clumping or microbial growth risks. The conveyor system is tested for stable belt tracking, gentle product handling, and alignment with downstream equipment to prevent bottlenecks or spillage. Together, they deliver uninterrupted, sanitary, and energy-efficient operation, even in demanding multi-shift production environments. +
++ Constructed with FDA-compliant stainless steel and featuring hygienic sanitary belt designs with adjustable speeds, the Cooler and Conveyor are easily integrated into existing process flows. PLC and SCADA communication enable centralized process control, real-time monitoring, and alarm management. Maintenance is simplified through modular components, quick-release belt assemblies, and accessible cleaning panels, supporting rapid changeovers and minimized downtime. +
++ The Cibus Cooler with Cooler Discharge Conveyor provides a reliable, high-throughput solution that enhances product quality, reduces labor, and streamlines the critical transition between drying and final packaging or further processing. +
+ `, + images: [ + "/assets/img/product-details/deshelling/1.webp", + "/assets/img/product-details/deshelling/2.webp", + "/assets/img/product-details/deshelling/3.webp", + "/assets/img/product-details/deshelling/4.webp" + ], + delay: ".3s", + }, + { + id: 24, + slug: "dryer-feed-conveyor", + bannerImage: "/assets/img/product-details/deshelling/deshelling-banner.webp", + bigImage: "/assets/img/product-details/deshelling/big-img.webp", + image: "/assets/img/products/coconut-deshelling.webp", + icon: "/assets/img/products/icon-1.webp", + number: "27", + title: "Dryer Feed Conveyor", + para: "Cibus’ Dryer Feed Conveyor ensures precise, stable, and gentle material delivery into dryers, improving consistency, energy efficiency, and overall process uptime.", + description: ` ++ Cibus Industries’ Dryer Feed Conveyor is designed to provide stable, controlled delivery of raw materials such as coconut flakes, moringa leaves, or spices into drying systems, ensuring consistent loading and optimal drying performance. Utilizing variable-frequency drive (VFD) controlled belts or vibratory trays, the conveyor expertly manages feed rates ranging from 200 kilograms per hour up to 2 tonnes per hour. Its sturdy sanitary frame and gentle handling minimize product damage, helping maintain physical integrity and quality. This precise feed synchronization eliminates dryer surges and starvation, resulting in even moisture reduction and energy-efficient operation. +
++ + Stable and precise feeding streamlines the drying process — maximizing efficiency, product quality, and process uptime. + +
+ ++ In thorough validation trials, the Dryer Feed Conveyor demonstrates ±3% feed-rate variance under full load with various product moisture levels and particle sizes. Testing includes assessments of belt tracking stability, vibration damping, and material flow uniformity to verify smooth, interruption-free operation. The conveyor’s sanitary design allows easy cleaning and maintenance, including quick-release belt components and accessible inspection panels, supporting rapid changeover and hygienic compliance. +
++ The system integrates seamlessly with upstream storage or weighing equipment and downstream drying units through adaptable belt-path configurations and height adjustments. Electrical integration encompasses PLC-driven speed control, HMI-based feed recipe management, and SCADA compatibility for centralized process monitoring and fault alarms. +
++ By ensuring continuous, gentle, and accurately metered material delivery to dryers, the Cibus Dryer Feed Conveyor enhances drying consistency, reduces energy consumption, and supports optimized throughput in modern coconut and botanical processing plants. +
+ `, + images: [ + "/assets/img/product-details/deshelling/1.webp", + "/assets/img/product-details/deshelling/2.webp", + "/assets/img/product-details/deshelling/3.webp", + "/assets/img/product-details/deshelling/4.webp" + ], + delay: ".3s", + }, + { + id: 25, + slug: "pulverizer", + bannerImage: "/assets/img/product-details/deshelling/deshelling-banner.webp", + bigImage: "/assets/img/product-details/deshelling/big-img.webp", + image: "/assets/img/products/coconut-deshelling.webp", + icon: "/assets/img/products/icon-1.webp", + number: "28", + title: "Pulverizer", + para: "Cibus’ Pulverizer efficiently converts dried coconut flakes, moringa leaves, and spices into fine powders with precise particle size control, flavor retention, and maximum product quality.", + description: ` ++ Cibus Industries’ Pulverizer is engineered to efficiently reduce dried coconut flakes, moringa leaf chaff, and various spices into fine powders suitable for diverse end-use applications including food, cosmetics, and pharmaceuticals. Utilizing precision-engineered grinding chambers, adjustable rotor speeds, and advanced classifier wheels, the system offers fine-tunable particle size distribution ranging from 80 to 200 mesh. Designed to handle capacities from 100 kilograms per hour up to 1 tonne per hour, the pulverizer combines gentle impact and shear forces to minimize heat generation and prevent loss of volatile oils and bioactive compounds critical to product quality. +
++ + Controlled pulverization ensures consistent particle size, flavor retention, and enhanced product bioavailability. + +
+ ++ In extensive validation trials, the pulverizer processes a variety of materials under continuous operations, monitoring mesh distribution accuracy, throughput efficiencies, and temperature profiles to avoid overheating. Product quality is assessed through particle size analyzers and sensory testing to confirm minimal over-grinding and preserving aromatic and nutritional qualities. The adjustable classifier wheel enables rapid changes in desired particle size, supporting diverse product lines with minimal downtime. +
++ The design incorporates dust-extraction hoods and high-efficiency filtration systems to maintain clean working conditions and reduce operator exposure to fine particulates. Robust stainless-steel construction, precision-machined rotors, and easily replaceable wear parts facilitate extended operational lifespans and straightforward maintenance. Seamless electrical and pneumatic integrations allow fine process control via PLC and HMI interfaces, with remote diagnostic capabilities to minimize unplanned stoppages. +
++ By delivering reliable and adaptable powder production, the Cibus Pulverizer plays a vital role in enhancing product consistency, operational efficiency, and quality assurance throughout coconut and botanical product processing chains. +
+ `, + images: [ + "/assets/img/product-details/deshelling/1.webp", + "/assets/img/product-details/deshelling/2.webp", + "/assets/img/product-details/deshelling/3.webp", + "/assets/img/product-details/deshelling/4.webp" + ], + delay: ".3s", + }, + + + ];