docs: added explicit step 0 settings configurations for fresh databases
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weekone.md
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weekone.md
@ -4,6 +4,19 @@ This document is your complete step-by-step guide on how to manually verify and
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## 0. Initial Settings Configuration (For a Fresh Database)
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If you are deploying this on a brand-new database, you **must manually turn on** these advanced Odoo features before verifying the rest of the steps.
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**Turn on Inventory Features:**
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1. Open the **Inventory app**.
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2. Go to **Configuration > Settings**.
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3. Scroll to the **Products** section and turn ON **Units of Measure**.
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4. Scroll to the **Traceability** section and turn ON **Lots & Serial Numbers**.
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5. Once "Lots" is on, check the new box for **Expiration Dates** that appears right below it.
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6. Click the purple **Save** button at the top left.
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## 1. How to Check: Multi-Company Architecture
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## 1. How to Check: Multi-Company Architecture
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**Goal**: Verify that all 3 companies and their isolated warehouses exist.
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**Goal**: Verify that all 3 companies and their isolated warehouses exist.
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weektwo.md
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weektwo.md
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# Week 2 Implementation Guide: Manufacturing (MRP) + Multi-Output BOM + Yield/Wastage
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This guide explains what Odoo Community Edition already provides, what we built custom, and how to verify each feature.
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---
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## Odoo Community vs Custom — What You Get
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| Feature | Odoo Community | C2C Custom |
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|---|---|---|
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| Work Centers (Cleaning, Grading, Packing) | ✅ Built-in | — |
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| Standard BOM + Single Finished Product | ✅ Built-in | — |
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| Operations/Routing on Work Centers | ✅ Built-in | — |
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| Byproducts on BOM | ✅ Built-in (1 extra output) | — |
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| Standard Costing + Labor on Work Centers | ✅ Built-in | — |
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| Scrap during MO | ✅ Built-in | — |
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| **Multiple Finished Products per BOM** | ❌ Not supported | ✅ `c2c_multi_output_bom` |
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| **Stock moves per output on MO completion** | ❌ Not supported | ✅ `c2c_multi_output_bom` |
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| **Yield % / Wastage report per batch/lot** | ❌ Not supported | ✅ `c2c_yield_wastage` |
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| **Auto-generate yield record on MO done** | ❌ Not supported | ✅ `c2c_yield_wastage` |
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---
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## Step 0 — Initial Settings Configuration (For a Fresh Database)
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If you are deploying this on a brand-new database, you **must manually turn on** these advanced Odoo features before the custom features will appear.
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**Turn on Manufacturing Features:**
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1. Open the **Manufacturing app**.
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2. Go to **Configuration > Settings**.
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3. Under the **Operations** section, check the box for **Work Orders**.
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4. Click the purple **Save** button at the top left.
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*(Note: If you do not do this, the "Work Centers" menu will remain completely hidden!)*
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---
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## Step 2.1 — Standard MRP Configuration
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### (Step 2.1.1) Create Work Centers
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1. Open **Manufacturing** app > **Configuration** > **Work Centers**.
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2. Click **New** and create the following 4 work centers for C2C Agricorp:
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| Work Center | Company | Cost per Hour |
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|---|---|---|
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| Cleaning Station | C2C Agricorp India Pvt Ltd | ₹150 |
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| Grading Table | C2C Agricorp India Pvt Ltd | ₹200 |
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| Packing Line | C2C Agricorp India Pvt Ltd | ₹250 |
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| Stringing Station | C2C Agricorp India Pvt Ltd | ₹180 |
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3. On each Work Center form, set the **Costing Method** to `Time-based` and set the **Cost per Hour**.
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### (Step 2.1.3) Set Standard Cost on Raw Materials
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1. Open **Inventory** > **Products** > **Products**.
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2. Open **Raw Turmeric** (or your flower product).
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3. Under the **Purchase** tab, verify the cost.
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4. Under **General Information** > **Product Type**: set to `Storable Product`.
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5. Go to **Accounting** tab > **Costing Method**: should read `Standard Price`.
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---
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## Step 2.2 — Multi-Output BOM (`c2c_multi_output_bom`)
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This custom module allows a single BOM to produce **multiple finished products** in one Manufacturing Order.
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### How to create a Multi-Output BOM (Example: Roses)
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1. Open **Manufacturing** > **Products** > **Bills of Materials**.
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2. Click **New**.
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3. Set:
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- **Product**: `Pack 500g Roses` (your primary/main output)
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- **Quantity**: `200`
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- **BOM Type**: `Manufacture This Product`
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4. In the **Components** tab, add: `Raw Roses | 100 kg`.
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5. Click the **Output Products** tab (new custom tab).
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6. Click **Add a line** and add co-products:
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| Output Product | Quantity | Notes |
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|---|---|---|
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| Pack 500g Roses (Stems) | 5 | Byproduct stems |
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7. **Save** the BOM.
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### How to run a Multi-Output Manufacturing Order
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1. Go to **Manufacturing** > **Manufacturing Orders** > **New**.
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2. Select the **BOM** you just created. The **Additional Outputs** tab will appear automatically with your co-products pre-filled.
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3. Set the **Actual Qty** for each output on the **Additional Outputs** tab.
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4. Assign **Lot/Batch** to each output line (for FEFO traceability).
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5. Click **Mark as Done**.
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6. ✅ Odoo will automatically create separate stock moves for EACH output product into your finished goods location.
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---
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## Step 2.3 — Yield & Wastage (`c2c_yield_wastage`)
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This module auto-generates a yield report every time a Manufacturing Order is marked as Done.
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### How Yield is Calculated
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```
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Input Qty = Total raw materials consumed
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Output Qty = Finished goods produced (what went to stock)
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Wastage = Input - Output
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Yield % = (Output / Input) × 100
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```
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### How to View Yield Reports
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1. Go to **Manufacturing** > **Reporting** > **Yield & Wastage** (new menu).
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2. You will see a list of all completed MOs with their yield data.
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3. **Colour coding**:
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- 🔴 Red = Yield below 70% (critical — investigate)
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- 🟡 Yellow = Yield below 85% (warning — review process)
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- ✅ White = Yield 85% and above (acceptable)
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4. Click any record to open the form view with full detail, lot traceability, and a **Notes** field to record root cause.
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### Smart Button on MO
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After marking an MO as Done, go back to the Manufacturing Order. A new **Yield Reports** smart button (bar chart icon) will appear in the top right of the MO form. Click it to jump directly to the yield data for that batch.
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## Step 2.4 — Manufacturing Cost Rollup
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### How to include labor/overhead in finished goods cost
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1. Open **Manufacturing** > **Configuration** > **Work Centers**.
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2. Open each work center. Set the **Cost per Hour** (labor rate).
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3. On the BOM, under the **Operations** tab, add:
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- Work Center: `Grading Table`
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- Duration: `30 minutes`
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4. When the MO is completed, Odoo's `mrp_account` module (already installed) will post:
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- **Raw material cost** → Debit Work In Progress
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- **Labor cost** (time × rate) → Debit Work In Progress
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- On MO done: WIP transfers to Finished Goods at the rolled-up total cost.
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### Verify Cost Rollup
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1. Complete an MO for `Pack 500g Roses`.
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2. Go to the MO form > Click the **Valuation** smart button (if visible, requires Inventory Valuation enabled).
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3. Also check: **Accounting** > **Journal Entries** and filter by `Manufacturing`.
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---
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## Verification Checklist — Week 2
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- [ ] **Work Centers** created (Cleaning, Grading, Packing, Stringing)
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- [ ] **Multi-Output BOM** created with Output Products tab visible
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- [ ] **MO completes multi-output** → verify 2+ stock moves created in Inventory > Transfers
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- [ ] **Yield report** auto-generated after MO completion
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- [ ] **Yield & Wastage report** visible in Manufacturing > Reporting
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- [ ] **Color coding** works — try an MO where output < 70% of input
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- [ ] **Journal entries** posted for raw cost + labor cost on MO completion
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---
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## Example: Jasmine Stringing Flow
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**BOM Setup:**
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- Primary Output: `Bundle (3m) Jasmine` — Qty: 20
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- Component: `Raw Jasmine` — 100 kg
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- Output Products tab: *(none — single output, standard flow)*
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- Operations: `Stringing Station | 2 hours`
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**Expected Results after MO Done:**
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- 20 x Bundle (3m) Jasmine moved to Finished Goods ✅
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- Yield Report created: Input 100kg, Output ~60kg equivalent, Yield ~60% ✅
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- Journal Entry: Raw Material Cost + (2hr × ₹180) = Total COGS ✅
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