shopify-custom-email-plugin/shippingLabelGenerator.js

255 lines
10 KiB
JavaScript

const PDFDocument = require('pdfkit');
const fs = require('fs');
const path = require('path');
/**
* Helper to draw a clean, structured mock barcode
*/
function drawBarcode(doc, x, y, width, height, text) {
doc.save();
let currentX = x;
const endX = x + width;
// Draw barcode bars
while (currentX < endX) {
// Vary the bar width and spacing to make it look like a real barcode
const isWide = Math.random() > 0.6;
const lineWidth = isWide ? 2.2 : 0.9;
const spacing = Math.random() > 0.4 ? 1.5 : 2.5;
if (currentX + lineWidth > endX) break;
doc.rect(currentX, y, lineWidth, height - 16).fill('#000000');
currentX += lineWidth + spacing;
}
// Barcode number text below bars (with extra vertical gap and letter spacing)
doc.fontSize(8.5)
.font('Helvetica-Bold')
.fillColor('#000000')
.text(text, x, y + height - 11, { width: width, align: 'center', characterSpacing: 1.5 });
doc.restore();
}
/**
* Helper to adjust order number using ORDER_NUMBER_OFFSET
*/
const getAdjustedOrderNumber = (orderNumberOrName) => {
if (!orderNumberOrName) return '';
const offset = parseInt(process.env.ORDER_NUMBER_OFFSET, 10) || 0;
const str = orderNumberOrName.toString();
const matches = str.match(/\d+/);
if (!matches) return str;
const num = parseInt(matches[0], 10);
return (num + offset).toString();
};
/**
* Generates a professional 4x6 inch shipping label PDF.
* @param {Object} orderData - The Shopify order payload
* @returns {Promise<Buffer>} - A promise that resolves to a Buffer containing the PDF data
*/
const generateShippingLabelPDF = async (orderData) => {
return new Promise(async (resolve, reject) => {
try {
// 4x6 inch = 288 x 432 points (1 inch = 72 points)
const doc = new PDFDocument({
margin: 0,
size: [288, 432]
});
let buffers = [];
doc.on('data', buffers.push.bind(buffers));
doc.on('end', () => resolve(Buffer.concat(buffers)));
const W = 288;
const H = 432;
const PAD = 16;
// --- BACKGROUND ---
doc.rect(0, 0, W, H).fill('#ffffff');
// --- OUTER BORDER (Thicker, professional frame) ---
doc.rect(6, 6, W - 12, H - 12)
.lineWidth(2)
.strokeColor('#1e293b')
.stroke();
// ============================================================
// SECTION 1: HEADER STRIP (FROM shop info)
// ============================================================
const headerY = 6;
const headerH = 58;
doc.rect(6, headerY, W - 12, headerH).fill('#1e293b');
// Load local logo if it exists
const localLogoPath = path.join(__dirname, 'logo.png');
let logoLoaded = false;
if (fs.existsSync(localLogoPath)) {
try {
doc.image(localLogoPath, PAD, headerY + 9, { height: 40 });
logoLoaded = true;
} catch (e) { /* silent fail */ }
}
// Shop name text (right side of header)
doc.fontSize(12.5)
.font('Helvetica-Bold')
.fillColor('#ffffff')
.text('RAY AARI SHOP', logoLoaded ? 95 : PAD, headerY + 13, { width: W - (logoLoaded ? 111 : PAD * 2) });
doc.fontSize(7.5)
.font('Helvetica')
.fillColor('#cbd5e1')
.text('Sivanatham Salai, Arappalayam Cross Rd,', logoLoaded ? 95 : PAD, headerY + 28, { width: W - (logoLoaded ? 111 : PAD * 2) })
.text('Madurai 625016, Tamil Nadu, India | Ph: 9994333548', logoLoaded ? 95 : PAD, headerY + 38, { width: W - (logoLoaded ? 111 : PAD * 2) });
// ============================================================
// SECTION 2: ORDER INFO STRIP (Left-Right Aligned)
// ============================================================
const orderStripY = headerY + headerH;
const orderStripH = 30;
doc.rect(6, orderStripY, W - 12, orderStripH).fill('#f1f5f9');
const orderNumber = getAdjustedOrderNumber(orderData.order_number || orderData.name);
const orderDate = new Date(orderData.created_at || Date.now()).toLocaleDateString('en-GB');
const shippingMethod = orderData.shipping_lines?.[0]?.title || 'Standard Courier';
// Order Number on Left
doc.fontSize(9.5)
.font('Helvetica-Bold')
.fillColor('#0f172a')
.text(`ORDER: #${orderNumber}`, PAD, orderStripY + 10);
// Date | Courier Method on Right
doc.fontSize(8)
.font('Helvetica-Bold')
.fillColor('#475569')
.text(`${orderDate} | ${shippingMethod}`, PAD, orderStripY + 11, { width: W - PAD * 2, align: 'right' });
// ============================================================
// SECTION 3: SHIP TO SECTION
// ============================================================
const shipToLabelY = orderStripY + orderStripH;
const shipToLabelH = 18;
doc.rect(6, shipToLabelY, W - 12, shipToLabelH).fill('#0f172a');
doc.fontSize(8.5)
.font('Helvetica-Bold')
.fillColor('#ffffff')
.text('SHIP TO', PAD, shipToLabelY + 5, { width: W - PAD * 2, align: 'center' });
// ============================================================
// SECTION 4: CUSTOMER ADDRESS (Clean typesetting)
// ============================================================
const addressStartY = shipToLabelY + shipToLabelH + 12;
const shipping = orderData.shipping_address || orderData.billing_address || {};
const toName = `${shipping.first_name || ''} ${shipping.last_name || ''}`.trim() || 'Customer';
const toPhone = shipping.phone || orderData.phone || orderData.billing_address?.phone || '';
const toAddr1 = shipping.address1 || '';
const toAddr2 = shipping.address2 || '';
const toCity = shipping.city || '';
const toProvince = shipping.province || '';
const toZip = shipping.zip || '';
const toCountry = shipping.country || 'India';
// Customer Name
doc.fontSize(14)
.font('Helvetica-Bold')
.fillColor('#0f172a')
.text(toName, PAD, addressStartY, { width: W - PAD * 2 });
let currentY = addressStartY + 18;
// Customer Phone (Clean phone icon fallback)
if (toPhone) {
doc.fontSize(9.5)
.font('Helvetica-Bold')
.fillColor('#0f172a')
.text(`Phone: ${toPhone}`, PAD, currentY, { width: W - PAD * 2 });
currentY += 14;
}
// Customer Address lines combined with consistent spacing
const addressParts = [];
if (toAddr1) addressParts.push(toAddr1);
if (toAddr2) addressParts.push(toAddr2);
if (toCity || toProvince || toZip) {
const parts = [];
if (toCity) parts.push(toCity);
if (toProvince) parts.push(toProvince);
const cityState = parts.join(', ');
addressParts.push(cityState + (toZip ? ' - ' + toZip : ''));
}
addressParts.push(toCountry);
const addressText = addressParts.join('\n');
doc.fontSize(9.5)
.font('Helvetica')
.fillColor('#334155')
.text(addressText, PAD, currentY, { width: W - PAD * 2, lineGap: 3.5 });
// Calculate height of the address block to dynamically place the separator
const addressHeight = doc.heightOfString(addressText, { width: W - PAD * 2, lineGap: 3.5 });
currentY += addressHeight + 10;
// Ensure the separator doesn't overflow if address is short or long
const minSeparatorY = 250;
const sepY = Math.max(currentY, minSeparatorY);
// ============================================================
// SECTION 5: HORIZONTAL SEPARATOR
// ============================================================
doc.moveTo(PAD, sepY)
.lineTo(W - PAD, sepY)
.lineWidth(1)
.strokeColor('#cbd5e1')
.stroke();
// ============================================================
// SECTION 6: FROM ADDRESS (Ray Aari Shop - Return address)
// ============================================================
const fromY = sepY + 10;
doc.fontSize(7.5)
.font('Helvetica-Bold')
.fillColor('#64748b')
.text('FROM / SENDER:', PAD, fromY);
doc.fontSize(9)
.font('Helvetica-Bold')
.fillColor('#1e293b')
.text('Ray Aari Shop', PAD, fromY + 12);
const shopAddressText = [
'Sivanatham Salai, Arappalayam Cross Rd, Near Madura Coats pvt',
'Madurai 625016, Tamil Nadu, India | Ph: 9994333548'
].join('\n');
doc.fontSize(7.5)
.font('Helvetica')
.fillColor('#475569')
.text(shopAddressText, PAD, fromY + 24, { width: W - PAD * 2, lineGap: 2 });
// ============================================================
// SECTION 7: BARCODE STRIP (Locked to Bottom)
// ============================================================
const barcodeAreaY = H - 75;
doc.rect(6, barcodeAreaY, W - 12, 1).fill('#cbd5e1');
const barcodeText = `RA${orderNumber}IN`;
drawBarcode(doc, PAD + 15, barcodeAreaY + 12, W - PAD * 2 - 30, 52, barcodeText);
doc.end();
} catch (error) {
reject(error);
}
});
};
module.exports = { generateShippingLabelPDF };