428 lines
24 KiB
Markdown
428 lines
24 KiB
Markdown
# Tiruppur Garment Manufacturing ERP — Complete Step-by-Step Workflow Guide
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**Odoo 19 Community / Enterprise Edition**
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*Industrial Apparel & Knitwear ERP Suite for Tiruppur Garment Manufacturers*
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---
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## Table of Contents
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1. [End-to-End Workflow Architecture](#1-end-to-end-workflow-architecture)
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2. [Phase 1: Base Masters & Factory Foundation](#phase-1-base-masters--factory-foundation)
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3. [Phase 2: Style Master, POM Grading & Tech Pack](#phase-2-style-master-pom-grading--tech-pack)
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4. [Phase 3: Garment Pre-Costing & Target Margin](#phase-3-garment-pre-costing--target-margin)
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5. [Phase 4: Sales Orders & 2D Color × Size Order Matrix](#phase-4-sales-orders--2d-color--size-order-matrix)
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6. [Phase 5: Garment Bill of Materials (BOM) & Routing](#phase-5-garment-bill-of-materials-bom--routing)
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7. [Phase 6: Master Production Planning (PP)](#phase-6-master-production-planning-pp)
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8. [Phase 7: Material Requirement Planning (MRP) & Purchase RFQs](#phase-7-material-requirement-planning-mrp--purchase-rfqs)
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9. [Phase 8: Fabric Roll Inventory & 4-Point Quality Inspection](#phase-8-fabric-roll-inventory--4-point-quality-inspection)
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10. [Phase 9: Cutting Room Lay Planning & Marker Ratio](#phase-9-cutting-room-lay-planning--marker-ratio)
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11. [Phase 10: Barcode Bundle Generation & Traveler Tracking](#phase-10-barcode-bundle-generation--traveler-tracking)
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12. [Phase 11: Sewing Floor & Real-Time Hourly Efficiency Logging](#phase-11-sewing-floor--real-time-hourly-efficiency-logging)
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13. [Phase 12: Subcontracting & Job Work (Delivery Challans)](#phase-12-subcontracting--job-work-delivery-challans)
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14. [Phase 13: Multi-Stage Quality Control (QC) & Rework Routing](#phase-13-multi-stage-quality-control-qc--rework-routing)
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15. [Phase 14: Master Carton Packing, Finished Goods (FG) & Dispatch](#phase-14-master-carton-packing-finished-goods-fg--dispatch)
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16. [Control Room: Factory Dashboard & Traceability Explorer](#control-room-factory-dashboard--traceability-explorer)
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17. [Index of Standard Print Reports & Barcode Tickets](#index-of-standard-print-reports--barcode-tickets)
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---
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## 1. End-to-End Workflow Architecture
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```mermaid
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flowchart TD
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M1[1. Base Masters: Colors, Sizes, Fabrics, Lines] --> S1[2. Garment Style & Tech Pack]
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S1 --> C1[3. Pre-Costing Sheet]
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S1 --> SO[4. Sales Order & 2D Matrix Grid]
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SO --> PP[5. Production Master Plan]
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PP --> BOM[6. Garment BOM & SAM Routing]
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PP --> MRP[7. MRP & Shortage Purchase RFQ]
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MRP --> FR[8. Fabric Roll Inward & 4-Point QC]
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FR --> CP[9. Cutting Plan & Lay Ratio]
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CP --> BND[10. Barcoded Bundle Tickets]
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BND --> SEW[11. Sewing Line & Hourly Efficiency]
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BND -.-> JW[12. Job Work Subcontracting: Dyeing/Print/Embroidery]
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SEW --> QC[13. Endline QC & Rework Routing]
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QC --> RW[13b. Rework Order & Repair]
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RW --> QC
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QC --> PCK[14. Export Carton Packing]
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PCK --> FG[15. Finished Goods Inventory]
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FG --> DSP[16. Dispatch & Shipping Logistics]
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```
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---
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## Phase 1: Base Masters & Factory Foundation
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Configure these fundamental building blocks before entering transactions:
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* **Menu Path**: `Garment ERP > Configuration`
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| Master Name | Technical Model | Purpose & Required Settings |
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| :--- | :--- | :--- |
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| **Garment Colors** | `garment.color` | Name, unique color code, color family group, Pantone reference (TPX/TCX), and Hex swatch code (e.g., `#000000` for Black, `#1E3A8A` for Navy). |
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| **Garment Sizes** | `garment.size` | Size code (e.g., `XS`, `S`, `M`, `L`, `XL`, `2XL`), size category (Adult, Youth, Infant), and display sequence (controls column ordering in the 2D matrix). |
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| **Fabric Knit Types** | `garment.fabric.type` | Knit structures (Single Jersey, 1x1 Rib, 2x2 Rib, Interlock, Pique Polo, Fleece, French Terry, Waffle) with target GSM ranges. |
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| **Compositions** | `garment.composition` | Yarn composition percentages (e.g., 100% Cotton, 60/40 CVC, 95/5 Cotton Lycra). |
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| **Brands & Seasons** | `garment.brand`, `garment.season` | Brand identities, logos, and seasonal milestones (e.g., `SS-2026`, `AW-2026`). |
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| **Garment Types** | `garment.type` | Top wear, Bottom wear, Outerwear, Activewear, Innerwear. |
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| **Defect Types** | `garment.defect.type` | Under `Quality & Rework > Defect Categories Master`. Stitching, Fabric, Measurement, Print/Embroidery, and Finishing defects with severity levels (Minor, Major, Critical). |
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| **Sewing Lines** | `garment.sewing.line` | Under `Sewing Floor > Sewing Lines Configuration`. Line code, supervisor, operator count, helper count, daily target capacity. |
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---
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## Phase 2: Style Master, POM Grading & Tech Pack
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The Style Master represents the garment's design, Point of Measurement (POM) grading chart, and SKU generator.
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* **Menu Path**: `Garment ERP > Merchandising > Garment Styles`
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### Step-by-Step Procedure:
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1. Click **New** and enter:
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* **Style Code**: Internal style code (e.g., `TSH-1001`).
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* **Style Description**: Full commercial title (e.g., *Men's Crew Neck Bio-Washed T-Shirt*).
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* **Classification**: Select Brand, Season, Gender, Garment Type, and Buyer.
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* **Tiruppur Fabric Specs**:
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* **Knit Structure**: e.g., Single Jersey.
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* **Fabric Composition**: e.g., 100% Combed Cotton.
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* **Fabric GSM**: e.g., `180` g/m².
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* **Fabric Width**: e.g., `30.0` inches.
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* **Width Type**: Select `Tubular / Dia` (Circular Knit) or `Open Width` (Slit & Stentered).
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* **Shrinkage %**: Enter Length & Width expected shrinkage (default 4.0%).
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* **Yarn Count**: e.g., `30s Combed`.
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* **Industrial Engineering (IE)**:
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* **Sewing SAM**: Standard Allowed Minutes (e.g., `12.0` min).
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* **Total SMV**: Total Standard Minute Value including cutting and finishing (e.g., `18.0` min).
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* **Colors & Sizes**: Pick all active colors and sizes for this style.
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* **Media & Tech Pack**: Upload front/back sketch photos and attach the buyer's Tech Pack PDF.
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* **Point of Measurement (POM) Specifications**:
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* Add measurement lines: Chest Width, Body Length, Across Shoulder, Sleeve Length, Neck Drop, Bottom Hem, etc.
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* Define `Tol (+)` and `Tol (-)` tolerances.
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* Enter graded measurements across XS, S, M, L, XL, XXL, 3XL in cm or inches.
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2. Click **Generate Product Variants** (Header button):
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* Automatically generates standard Odoo `product.product` records with the SKU structure `[STYLE]-[COLOR]-[SIZE]` (e.g., `TSH-1001-BLK-M`).
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* Product variants are immediately available for inventory tracking and BOM linking.
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---
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## Phase 3: Garment Pre-Costing & Target Margin
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Calculate cost per piece, cost per dozen, overheads, and target profit margins.
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* **Menu Path**: `Garment ERP > Merchandising > Garment Pre & Post Costing`
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### Step-by-Step Procedure:
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1. Click **New**, select the **Garment Style**, **Buyer**, and enter **Target Order Quantity** (e.g., `10,000` Pcs).
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2. Set **Costing Stage**: Select `Pre-Costing (Quotation / Estimate)`.
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3. If an approved BOM exists, click **Load from BOM** to pull fabric, trim, and labor costs automatically; otherwise enter:
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* **Raw Materials**: Fabric cost / pc + Dyeing & Finishing cost / pc.
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* **Trims & Accessories**: Labels, tags, polybags, cartons, threads.
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* **Value Addition**: Chest print / Rotary print / Embroidery / Bio-washing.
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* **Manufacturing CM (Cut & Make)**: Cutting labor / pc + Sewing CM labor / pc.
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* **Packaging & Freight**: Polybags & Cartons / pc + Local freight & Port handling / pc.
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* **Factory Overheads %**: e.g., `8.0%`.
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4. Review the auto-computed metrics:
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* **Total Garment Cost / Pc**
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* **Total Garment Cost / Dozen**
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* **Total Order Cost**
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5. Enter **Target Selling Price / Pc** (e.g., `₹180.00`).
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6. Inspect the auto-computed **Gross Margin / Pc**, **Gross Margin %**, and **Total Expected Profit**.
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---
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## Phase 4: Sales Orders & 2D Color × Size Order Matrix
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Handle customer orders with multi-dimensional Color × Size distribution.
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* **Menu Path**: `Garment ERP > Merchandising > Garment Sales Orders`
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### Step-by-Step Procedure:
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1. Click **New**, pick the **Buyer / Customer**, and ensure **Garment Manufacturing Order** is checked.
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2. Select the **Garment Style** (this auto-fills Season, Customer Style Ref, and Buyer).
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3. Set **Buyer PO Reference**, **Target Shipment Date**, **Ex-Factory Date**, and **Shipment Mode** (Sea, Air, Road).
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4. Navigate to the **Size-Color Order Matrix** tab:
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* Add lines selecting Color, Size, Quantity, and Unit Price.
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* The live **HTML Order Matrix Summary** renders the full 2D Color vs Size table with color swatches, row subtotals, column subtotals, and total piece count.
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5. Click **Sync Matrix to Order Lines** (Header button):
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* Creates or updates native Odoo `sale.order.line` records linked to the specific variant SKUs (`product.product`).
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6. Click **Confirm** to lock the Sales Order.
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---
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## Phase 5: Garment Bill of Materials (BOM) & Routing
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Define raw material consumption and process routing per garment unit.
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* **Menu Path**: `Garment ERP > Planning & MRP > Garment BOMs`
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### Step-by-Step Procedure:
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1. Click **New**, choose the **Garment Style**, and keep **Base Quantity** as `1.0 Pc`.
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2. **Fabric Components Tab**:
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* Add components: Body Panels (Front & Back), Neck Rib, Flat Collar, Pocket Panels, Sleeve Cuffs, Plackets, Hoods.
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* Specify **Fabric Product**, **Net Consumption (Kg/Pc)** (e.g., `0.1800 Kg`), **Cutting Wastage %** (e.g., `5.0%`), and **Fabric Cost / Kg**.
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* The system computes **Gross Consumption (Kg/Pc)** and **Fabric Cost / Pc**.
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3. **Trims & Accessories Tab**:
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* Add trims: Main Label, Size Label, Wash Care Label, Hang Tag, Price Tag, Polybag, Master Carton Box, Sewing Thread, Buttons, Zippers.
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* Specify **Net Qty / Pc**, **Allowance %** (e.g., `3%`), and **Unit Cost**.
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4. **Operations & Routing Tab**:
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* Add manufacturing operations in sequential order across Cutting, Sewing, Job Work, Washing, Finishing, and Packing.
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* Assign machine types (SNLS, 4T Overlock, 5T Overlock, Flatlock, Button Stitch, Steam Iron) with operation SAM and labor minute rate.
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5. Save the BOM. The system calculates estimated garment production cost per piece.
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---
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## Phase 6: Master Production Planning (PP)
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Master Production Planning links customer demand, floor scheduling, and shop floor execution.
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* **Menu Path**: `Garment ERP > Planning & MRP > Production Plans`
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*(Or click "Create Production Plan" inside the confirmed Sales Order)*
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### Step-by-Step Procedure:
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1. In the Production Plan, verify:
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* **Sales Order Ref**, **Garment Style**, and **Garment BOM**.
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* **Planned Quantity**, **Production Start Date**, **Target Delivery Date**, and **Priority**.
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* The **Color/Size Production Targets** table auto-populates all matrix lines from the sales order.
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2. Click **Confirm Plan** $\rightarrow$ Status changes to `Planned / Scheduled`.
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3. Click **Start Production** $\rightarrow$ Status changes to `In Production`.
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4. Smart buttons track progress in real time:
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* **Cutting Orders**
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* **Bundles**
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* **Job Work Orders**
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* **QC Inspections**
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* **Packing Plans**
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5. Progress bar and stage quantities (**Cut Qty**, **Sewn Qty**, **Packed Qty**, **Dispatched Qty**) update automatically from shop floor execution.
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---
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## Phase 7: Material Requirement Planning (MRP) & Purchase RFQs
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Calculate gross material requirements, compare against on-hand stock, and generate purchase orders for shortages.
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* **Menu Path**: Inside the Production Plan, click **Calculate Material Requirements (MRP)**
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*(Or go to `Garment ERP > Planning & MRP > Material Requirements (MRP)`)*
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### Step-by-Step Procedure:
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1. Open the MRP record and click **Compute Material Requirements**:
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* Multiplies planned garment pieces by BOM gross fabric consumption (Kg) and trim quantities.
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* Compares required quantities against warehouse stock on hand (`qty_available`).
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* Determines net **Shortage Quantity** and total procurement cost.
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2. Click **Generate Purchase RFQs**:
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* Automatically creates draft Purchase Orders (`purchase.order`) for all shortage materials grouped by vendor.
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* Links generated RFQs directly to the MRP record for traceability.
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---
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## Phase 8: Fabric Roll Inventory & 4-Point Quality Inspection
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Track knitted fabric roll inventory and enforce the international 4-point defect grading system before cutting.
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* **Menu Path**: `Garment ERP > Fabric & Stores > Fabric Rolls`
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### Step-by-Step Procedure:
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1. **Inward Fabric Rolls**:
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* Click **New** and record Roll Number, Fabric Product, Shade/Dyeing Lot #, Actual GSM, Width, Width Type (Tubular/Open Width), Gross Weight (Kg), Tare Weight (Kg), and Fabric Mill Supplier.
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* Initial status is `Received / Uninspected`.
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2. **Conduct 4-Point Inspection**:
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* Click **Create 4-Point Inspection** (or go to `Fabric 4-Point Inspections`).
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* Inspector verifies measured GSM, measured Width, and evaluates **Shade Grade** (`Grade A` to `Grade D`).
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* Enter defect counts found across the inspected length based on standard 4-point defect rules:
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* **1 Point**: Defect $\le$ 3 inches.
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* **2 Points**: Defect > 3 up to 6 inches.
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* **3 Points**: Defect > 6 up to 9 inches.
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* **4 Points**: Defect > 9 inches or any hole.
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* The system computes the defect score:
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$$\text{Score per 100 } \text{m}^2 = \frac{\text{Total Defect Points} \times 100}{\text{Inspected Length (Meters)} \times \text{Fabric Width (Meters)}}$$
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* **Pass/Fail Decision**:
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* If $\text{Score} \le \text{Threshold (default 28 points)}$: Click **Quality Passed** $\rightarrow$ Roll status becomes **Quality Approved (Ready to Cut)**.
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* If score exceeds threshold: Click **Quality Failed** $\rightarrow$ Roll status becomes **Quality Rejected (Quarantine)**.
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* *Only Quality Approved rolls can be issued to cutting orders.*
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---
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## Phase 9: Cutting Room Lay Planning & Marker Ratio
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Plan marker dimensions, fabric roll allocation, and cutting ratios.
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* **Menu Path**: Inside the Production Plan, click **Create Cutting Order**
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*(Or go to `Garment ERP > Cutting & Bundling > Cutting Orders`)*
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### Step-by-Step Procedure:
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1. On the Cutting Plan form:
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* Select **Body Fabric Color**.
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* Enter **Marker Length (Meters)**, **Marker Width (Inches)**, **Number of Plies / Layers** (e.g., `100`), and **Bundle Size** (default `25` pieces/bundle).
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* Review the **Size Cut Ratio** lines (auto-populated from the production targets, e.g., S:1, M:2, L:2, XL:1).
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* **Planned Cut Pieces** is computed: $\text{Plies Count} \times \sum(\text{Ratios})$.
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2. **Fabric Roll Allocation Tab**:
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* Select approved fabric rolls (`garment.fabric.roll`).
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* Enter **Weight Issued (Kg)**, **Weight Consumed (Kg)**, and **End-Bit Scrap (Kg)**.
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* The system computes **Fabric Wastage %** and deducts consumed weight from the fabric rolls.
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3. Click **Start Cutting** $\rightarrow$ Status changes to `In Cutting`.
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---
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## Phase 10: Barcode Bundle Generation & Traveler Tracking
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Split cut plies into serialized bundle travelers with barcode tickets.
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* **Menu Path**: Inside the Cutting Plan, click **Generate Production Bundles**
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### Step-by-Step Procedure:
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1. Clicking **Generate Production Bundles**:
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* Divides cut pieces into bundles conforming to the configured **Bundle Size** (e.g., 25 pcs).
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* Creates serialized bundle records (`BND-XXXXX`) with ply ranges (e.g., Ply 1–25, Ply 26–50) and unique barcodes.
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* Sets Cutting Plan status to `Cut & Bundled`.
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2. **Print Bundle Barcode Tickets**:
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* Open the **Generated Bundles** smart button, select all bundles, and click **Print > Production Bundle Barcode Tickets**.
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* Attach printed tickets to the cut bundles as physical travelers.
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3. **Shop Floor Traveler Workflow**:
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* As bundles move through manufacturing cells, operators scan or click:
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* **Send to Sewing** $\rightarrow$ Stage: `Sewing Assembly`
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* **Send to Job Work** $\rightarrow$ Stage: `External Processing`
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* **Move to Quality** $\rightarrow$ Stage: `Quality Inspection`
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* **Move to Packing** $\rightarrow$ Stage: `Packing Section`
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* **Complete Packing** $\rightarrow$ Stage: `Finished Goods / Packed`
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* Every movement creates an immutable entry in the bundle's **Operation Tracking History** table.
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---
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## Phase 11: Sewing Floor & Real-Time Hourly Efficiency Logging
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Track hourly line outputs, defect counts, and operator efficiency.
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* **Menu Path**: `Garment ERP > Sewing Floor > Hourly Production Logs`
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### Step-by-Step Procedure:
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1. Click **New** at the start of each production shift:
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* Select **Sewing Line**, **Date**, **Shift**, **Garment Style Running**, and **Production Order**.
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* Operators present and Style SAM auto-populate from the line and style masters.
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2. Record output and defects at the end of each hour:
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* Enter **Target**, **Actual Output**, and **Defect / Alteration Count** for hours H1 through H8 (+ OT).
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3. Review Live Line Performance:
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* The system computes day totals and line efficiency:
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$$\text{Line Efficiency \%} = \frac{\text{Total Day Actual Output} \times \text{SAM}}{\text{Operators Present} \times \text{Hours Worked} \times 60} \times 100$$
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* Awards an automated visual badge:
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* **Excellent**: $\ge 90\%$
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* **Good**: $75\% - 89\%$
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* **Below Target**: $< 75\%$
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---
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## Phase 12: Subcontracting & Job Work (Delivery Challans)
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Manage external operations for knitting, dyeing, chest print, embroidery, or bio-washing.
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* **Menu Path**: `Garment ERP > Subcontracting / Job Work > Job Work Challans (DC)`
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### Step-by-Step Procedure:
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1. Click **New** and enter:
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* **Job Worker / Subcontractor** partner.
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* **Processing Operation**: Knitting, Dyeing, All-Over Print, Chest Print, Embroidery, Washing, Finishing.
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* **Rate Basis** (Per Kg / Per Piece) and **Job Work Rate (INR)**.
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* **Standard Process Loss %**: Allowed shrinkage/wastage during process (e.g., `4.0%`).
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* Transport details: Vehicle Registration No, GST E-Way Bill Number, Expected Inward Date.
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2. **Materials Sent Outward Tab**:
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* Add fabric rolls or garment bundles with dispatched quantities.
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* Click **Dispatch Material (Outward DC)** $\rightarrow$ Status changes to `Material Sent`.
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* Print the official GST **Job Work Delivery Challan (DC)** report.
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3. **Materials Inward Received Tab**:
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* As processed goods return, record Date, Vendor DC No, Received Qty, and Rejected Qty.
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* The system calculates **Accepted Good Qty**, **Pending Balance Qty**, **Actual Process Loss %**, and **Total Job Work Cost**.
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4. Click **Complete Job Work** once all materials are returned.
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---
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## Phase 13: Multi-Stage Quality Control (QC) & Rework Routing
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Inspect garments at key control gates and route defects for alteration.
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* **Menu Path**: `Garment ERP > Quality & Rework > Quality Inspections (QC)`
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### Step-by-Step Procedure:
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1. Click **New** and choose the **Inspection Stage**:
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* `Fabric Inspection`
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* `Cutting Section QC`
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* `Sewing Inline Roaming QC`
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* `Sewing Endline 100% Checking`
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* `Job Work Inward QC`
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* `Final AQL 2.5 Pre-Shipment Audit`
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2. Select Production Plan, Garment Style, Color, Size, Bundle Ref, and Sewing Line.
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3. Enter **Lot Quantity**, **Sample Quantity Checked**, **Passed Quantity**, and **Failed Quantity**.
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4. Under **Defect Details**, log identified flaws from the Defect Master (e.g., Broken Stitch, Skipped Stitch, Oil Spot, Needle Hole, Measurement Variance).
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5. **Inspection Verdict**:
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* **Pass**: Click **Pass Inspection** $\rightarrow$ Status updates to `Quality Approved`.
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* **Rework**: Click **Trigger Rework Order**:
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* Creates a linked `garment.rework.order` record.
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* Verdict sets to `Rework Required`.
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6. **Rework Order Execution** (`Quality & Rework > Rework Orders`):
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* Responsible section assigned: Sewing alteration, Cutting panel replacement, Spot cleaning, or Job worker re-processing.
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* Workflow stages: `Assigned` $\rightarrow$ `In Rework` $\rightarrow$ `Ready for QA Re-check` $\rightarrow$ `Passed QA Re-check` (restores pieces to production) or `Irreparable / Scrapped`.
|
||
|
||
---
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||
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||
## Phase 14: Master Carton Packing, Finished Goods (FG) & Dispatch
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||
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||
Pack garments into shipping cartons, update finished goods inventory, and dispatch.
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||
|
||
### Part A: Carton Packing Plan
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||
* **Menu Path**: `Garment ERP > Packing & Dispatch > Packing Plans`
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||
1. Click **New**, select **Production Plan**, **Garment Style**, and **Carton Packing Method**:
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* `Solid Color / Solid Size` (Single SKU per carton).
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||
* `Solid Color / Assorted Size` (Ratio pack, e.g., 1S:2M:2L:1XL).
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||
* `Assorted Color / Assorted Size` (Pre-pack mix).
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||
2. Under **Master Cartons**, add cartons:
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||
* Enter box dimensions: Length (cm), Width (cm), Height (cm). The system computes **CBM ($m^3$)**:
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||
$$\text{CBM} = \frac{\text{Length} \times \text{Width} \times \text{Height}}{1,000,000}$$
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* Enter Net Weight & Gross Weight.
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||
* Under **Carton Breakdown**, enter the color and size pieces packed in each box.
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||
3. Click **Transfer to Finished Goods**:
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||
* Updates **Finished Goods Inventory** (`garment.finished.goods`) by variant SKU with on-hand quantities. Status updates to `Packed & Transferred to FG`.
|
||
|
||
### Part B: Dispatch & Shipping Logistics
|
||
* **Menu Path**: `Garment ERP > Packing & Dispatch > Dispatch & Shipments`
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||
1. Click **New**, select **Buyer / Consignee**, **Sales Order**, and **Production Plan**.
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||
2. Enter logistics info: Carrier / Shipping Line, B/L or Air Waybill No, Container No, Customs Seal No, Truck No, Port of Loading, and Port of Discharge.
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||
3. In **Dispatched Cartons**, select all cartons loaded into the container or truck.
|
||
* Total cartons, total garments, total gross weight, and total shipment CBM are computed automatically.
|
||
4. Click **Dispatch Shipment**:
|
||
* Deducts shipped quantities from Finished Goods inventory and marks the shipment as `In Transit`.
|
||
5. Click **Mark Delivered** upon destination arrival.
|
||
|
||
---
|
||
|
||
## Control Room: Factory Dashboard & Traceability Explorer
|
||
|
||
### Factory Live Dashboard
|
||
* **Menu Path**: `Garment ERP > Dashboards > Factory Live Dashboard`
|
||
|
||
Monitors real-time shop floor performance across 4 operational domains:
|
||
* **Executive KPIs**: Active Garment Orders, Total Booked Pieces, Active Production Plans, Average Production Progress %.
|
||
* **Sewing Floor Efficiency**: Active Sewing Lines, Today's Output Target vs Actual, Average Line Efficiency %, Today's Alteration Count.
|
||
* **Inventory & Materials**: Fabric Stock (Kg), QC Approved Rolls, Finished Goods Stock (Pcs).
|
||
* **Operations & Subcontracting**: Pending Job Work Challans, Open Rework Orders, Cartons Ready for Dispatch.
|
||
|
||
### End-to-End Traceability Explorer
|
||
* **Menu Path**: `Garment ERP > Dashboards > Traceability Explorer`
|
||
|
||
Enter any tracking number (Buyer PO, Production Plan #, Roll Barcode, Bundle QR, or Carton #) to view complete forward and backward traceability:
|
||
$$\text{Buyer PO} \longrightarrow \text{Production Plan} \longrightarrow \text{Fabric Rolls} \longrightarrow \text{Cutting Orders} \longrightarrow \text{Bundles} \longrightarrow \text{Sewing Logs} \longrightarrow \text{QC Inspections} \longrightarrow \text{Cartons} \longrightarrow \text{Dispatch}$$
|
||
|
||
---
|
||
|
||
## Index of Standard Print Reports & Barcode Tickets
|
||
|
||
All reports are available via the standard **Print** menu on their respective documents:
|
||
|
||
| Document / Report | Technical Report ID | Primary Model | Contents |
|
||
| :--- | :--- | :--- | :--- |
|
||
| **Sales Order Matrix Report** | `report_garment_sales_matrix` | `sale.order` | Buyer PO, Style specs, 2D Color × Size grid, delivery terms. |
|
||
| **Production Master Plan** | `report_garment_production_plan` | `garment.production.plan` | Target quantities, style BOM reference, scheduled dates. |
|
||
| **Bundle Barcode Tickets** | `report_garment_bundle_barcode` | `garment.bundle` | Printable QR/Barcoded ply bundle stickers for floor tracking. |
|
||
| **4-Point Fabric Inspection** | `report_garment_fabric_inspection` | `garment.fabric.inspection` | Defect point scoring sheet and roll approval certificate. |
|
||
| **Cutting Lay Plan & Marker** | `report_garment_cutting_plan` | `garment.cutting.plan` | Marker length, ply count, size cut ratio, and roll allocation. |
|
||
| **Job Work Delivery Challan** | `report_garment_jobwork_challan` | `garment.jobwork.order` | GST-compliant outward delivery challan (DC) for subcontractors. |
|
||
| **Quality Inspection Report** | `report_garment_quality_inspection` | `garment.quality.inspection` | Stage defect breakdown, sample size, and rework instructions. |
|
||
| **Export Packing List** | `report_garment_packing_list` | `garment.packing.plan` | Box-by-box breakdown, CBM, weights, and shipping marks. |
|
||
| **Garment Costing Sheet** | `report_garment_costing` | `garment.costing` | Pre/Post costing analysis with component-wise margins. |
|
||
|
||
---
|
||
*© 2026 Chennora Technologies / Tiruppur Garment Manufacturing ERP Suite for Odoo 19.*
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